🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Years: 2003, 2004, 2005, 2006, 2007 Platform: NS (Phase II) Codes Chassis Code: RS 👋 Introduction Market Position Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Montana Key Features Vehicle Strengths: Spacious interior, versatile seating, established powertrain reliability, value proposition Manual Benefit: Empowers owners and technicians with detailed, accurate repair and maintenance information for this generation of Dodge Caravan. 📋 Manual Details Coverage Areas Primary Coverage: North America (USA, Canada) Page Count Estimated Pages: Over 2000 (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L, 3.8L V6), Transmission (4-Speed Automatic - 41TE/42LE) Chassis: Suspension (Front/Rear), Steering, Brakes (ABS equipped) Electrical: Wiring Diagrams, Lighting, Instruments, Audio System, Power Accessories, Body Control Module (BCM) Body: Exterior/Interior Trim, Doors, Windows, Seats, HVAC System, Body Repair Procedures Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnosis Repair: Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper/rotor service, electrical component repair Specifications: Torque specifications, clearances, fluid capacities, wiring schematics, component locations Technical Depth Depth: Comprehensive (from basic maintenance to complete component overhaul and diagnostics) 📊 Manual Specifications File Format Quality: High-resolution, searchable text, printable pages Print Quality Resolution: Clear, legible text and diagrams Binding Type Binding: N/A (PDF Format) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L OHV V6 (3295cc) Engine 1 Code: EGA Engine 1 Horsepower: Approx. 180 hp @ 5000 rpm Engine 1 Torque: Approx. 205 lb-ft @ 4000 rpm Optional Engine Engine 2: 3.8L OHV V6 (3778cc) Engine 2 Code: L32 Engine 2 Horsepower: Approx. 200-215 hp @ 5000 rpm (model year dependent) Engine 2 Torque: Approx. 230-245 lb-ft @ 4000 rpm (model year dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Cooling System Coolant Type: Mopar Antifreeze/Coolant (OAT) - HOAT approved, or equivalent (e.g., Zerex G-05) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Codes: 41TE (FWD), 42LE (AWD) Features Transmission Features: Electronically controlled, Lock-up torque converter Fluid Specifications Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) Fluid Capacity Transmission Fluid Capacity: Approx. 9.7 US quarts (9.2 Liters) dry fill 📐 Dimensions Exterior Wheelbase: Approx. 119.2 inches (3028 mm) Length: Approx. 195.9 inches (4976 mm) Width: Approx. 76.7 inches (1948 mm) Height: Approx. 68.4 inches (1737 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 39.6 cu ft (1121 L) Cargo Volume Behind 2Nd Row: Approx. 118.1 cu ft (3344 L) Cargo Volume Max With 2Nd And 3Rd Rows Folded: Approx. 165.2 cu ft (4678 L) Weights Curb Weight: Approx. 4,000 - 4,300 lbs (1814 - 1950 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 5,500 - 5,800 lbs (2495 - 2630 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 stars (2003-2007 models) NHTSA Frontal Impact Passenger: 4 stars (2003-2007 models) NHTSA Side Impact Front Seat: 5 stars (2003-2007 models) NHTSA Side Impact Rear Seat: 5 stars (2003-2007 models) IIHS Frontal Offset: Good (for models with updated front structure) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional (TCS) Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional Side Curtain Airbags (later models/trims) Seat Belts: 3-point seat belts for all seating positions, pretensioners for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional cassette, optional rear entertainment system (DVD player). Display: Analog gauges, optional trip computer. Driver Assistance Cruise Control: Standard on most trims. Parking Sensors: Optional Rear Park Assist System. Connectivity Auxiliary Input: Not standard, aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendation). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Cabin Air Filter: Replace annually or every 15,000 miles (24,000 km). Spark Plugs: Replace every 100,000 miles (160,000 km) with recommended platinum or iridium plugs. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 10W-30 (depending on ambient temperature, refer to owner's manual). API certified. Engine Oil Capacity: 3.3L V6: Approx. 4.5 quarts (4.3 L); 3.8L V6: Approx. 4.5 quarts (4.3 L) Brake Fluid Type: DOT 3 Power Steering Fluid Type: Chrysler Power Steering Fluid or equivalent DEXRON III/MERCON ATF Known Issues Common Issue 1: Power sliding door actuator failure or linkage issues. Common Issue 2: Rear liftgate latch mechanism problems. Common Issue 3: Headlight switch intermittent failure or melting. Common Issue 4: Transmission solenoid pack failure (leading to shifting problems). Common Issue 5: EGR valve clogging...