🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1992 Codes Platform Code: AS (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact Minivan Segment Pioneer: The Dodge Caravan (and its Plymouth Voyager sibling) pioneered the minivan segment in North America. Competitive Analysis Key Competitors: Ford Aerostar, Chevrolet Astro/Safari, later models from Japanese manufacturers Key Features Design Philosophy: Front-engine, front-wheel drive, unibody construction, sliding rear doors (introduced on the second generation), flexible seating configurations. Target Demographic: Families, individuals seeking versatile and practical transportation. 📋 Manual Details Coverage Areas Service Manual Type: Factory Authorized Workshop Service Manual (WSM) Language: English Format: Downloadable Digital Format (likely PDF) Page Count Estimated Page Count: Approximately 1000-1500 pages (typical for comprehensive WSMs of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: 2.5L 4-Cylinder (AMC/Mitsubishi 151), 3.3L V6 (EGA) Engine Electrical: Ignition system, fuel injection (MPI), starting and charging systems, engine control modules (ECM) Transmission Manual: A-525 Manual Transaxle Transmission Automatic: A-604 4-Speed Automatic Transaxle (Ultradrive) Drivetrain: Front-wheel drive components, axles, CV joints, differentials Suspension: Front independent suspension (MacPherson struts), rear torsion beam axle with trailing arms Steering: Power-assisted rack and pinion steering system Brakes: Front disc brakes, rear drum brakes, Anti-lock Braking System (ABS) for some models Electrical System: 12-volt DC system, battery, alternator, lighting, wiring diagrams, fuses and relays HVAC: Heating, ventilation, and air conditioning (HVAC) system components and operation Body And Frame: Body construction, doors, windows, interior trim, exterior components, chassis Safety Systems: Seat belts, passive restraints (airbags were not standard in '92 Caravans), child seat anchors Procedures Included Routine Maintenance: Oil changes, fluid checks and replacements, filter replacements, spark plug service Diagnostics Troubleshooting: System-specific diagnostic flowcharts, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems Rebuild Procedures: Detailed instructions for rebuilding engines, transmissions, and other major components Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Specifications Tolerances: Tightening torques, clearances, fluid capacities, pressure specifications, wear limits Technical Depth Diagnostic Tools: Information on using diagnostic scan tools (OBD-I era), multimeters, and specialized equipment Component Identification: Clear identification of all parts and components with diagrams and part numbers where applicable Special Tools: List and description of any special tools required for specific repair procedures 📊 Manual Specifications File Format Digital Format Details: Likely PDF with searchable text, high-resolution scans of original factory documentation Print Quality Scan Quality: Professional quality scans, ensuring clarity and legibility of text and diagrams Binding Type Physical Equivalent Binding: Original factory manuals were typically perfect bound or spiral bound Paper Type Physical Equivalent Paper: Original manuals used durable, high-quality paper stock suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.5 Liters Engine 1 Configuration: Inline 4-Cylinder Engine 1 Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine 1 Horsepower Approx: 100-125 hp (depending on specific calibration) Engine 1 Torque Approx: 135-150 lb-ft (depending on specific calibration) Optional Engine Engine 2 Displacement: 3.3 Liters Engine 2 Configuration: V6 Engine 2 Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine 2 Horsepower Approx: 150-160 hp Engine 2 Torque Approx: 185-195 lb-ft Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 15-20 gallons (varies by model/configuration) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transaxle (A-525) Optional Optional Transmission Type: 4-Speed Automatic Transaxle (A-604 Ultradrive) Features Automatic Transmission Features: Electronic control, torque converter lock-up Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (verify specific manual) Automatic Transmission Fluid: ATF+3 (Chrysler spec) or equivalent Dexron III (verify specific manual) 📐 Dimensions Exterior Length: Approximately 175-177 inches Width: Approximately 69 inches Height: Approximately 66-68 inches Wheelbase Wheelbase Length: Approximately 112 inches Weights Curb Weight Approx: 3200-3600 lbs (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Not directly comparable to modern standards, minivan rollover tendency was a concern in this era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models Passive Features Airbags: Driver-side airbag became available on some models in the 1992 model year (optional or standard depending on trim) Seat Belts: Three-point seat belts for front occupants, lap belts for rear occupants (typical for the era) 💡 Technology Features Infotainment Audio System: AM/FM radio, optional cassette player, optional CD player (rare for '92), multiple speaker configurations Driver Assistance Cruise Control: Optional Connectivity Onboard Diagnostics: OBD-I (On-Board Diagnostics - First Generation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (verify with manual, severe vs. normal service) Tune Up Interval: Typically around 30,000-60,000 miles, including spark plugs and filters (verify with manual) Transmission Fluid Service: Every 30,000-60,000 miles (verify with manual) Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (verify specific viscosity based on climate) Coolant Type: Chrysler Conformance (long-life green ethylene glycol based) Brake Fluid Type: DOT 3 Known Issues...