🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Codes Platform: NS (Minivan Platform) 👋 Introduction Market Position Market Segment: Mid-size minivan, a staple in family transportation. Competitive Analysis Key Competitors 2004: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza. Key Features Vehicle Purpose: Versatile family vehicle offering flexible seating and cargo configurations. Manual Value Proposition: Provides dealership-level diagnostic and repair information, enabling accurate and efficient maintenance. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (assumed PDF or similar, based on industry practice for technician manuals) 📖 Manual Coverage Systems Covered Engine: Full coverage for all available engine variants, including diagnosis, overhaul, and component repair. Transmission: Detailed procedures for automatic transmission service, diagnosis, and repair, including torque converter and cooler lines. Brakes: Comprehensive coverage of ABS, brake fluid, calipers, rotors, drums, parking brake, and hydraulic system diagnostics. Electrical: Extensive electrical system coverage, including wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, and power accessories. Suspension Steering: Front and rear suspension components, steering system, alignment procedures, and wheel bearing service. HVAC: Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, and climate control unit service. Body Chassis: Body panel removal/installation, doors, liftgate, interior trim, glass, and structural components. Emissions Control: Catalytic converter, EGR system, evaporative emissions control, and onboard diagnostics (OBD-II) relevant to emissions. Safety Restraints: Airbag system diagnosis, service, and related components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and lubrication. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for various vehicle systems. Repair: Step-by-step repair procedures for virtually all components and systems. Diagnostics: Detailed diagnostic strategies, including use of scan tools, multimeter testing, and component testing. Technical Depth Depth: Comprehensive and highly detailed, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Format Details: Likely PDF, optimized for searchability and readability, with high-resolution diagrams. Print Quality Print Quality Description: Designed for clear reproduction of diagrams, schematics, and technical illustrations. Binding Type Binding Type Description: If physical, typically spiral-bound or comb-bound for lay-flat usability. Paper Type Paper Type Description: If physical, usually heavy-duty paper stock to withstand shop environment. ⚙️ Engine Specifications Primary Engine Engine 2 4L I4: 2.4L DOHC 16-valve Inline-4 (PowerTech), approximately 140-150 hp, 150-160 lb-ft torque. Engine 3 3L V6: 3.3L OHV 12-valve V6 (EGA), approximately 180 hp, 200 lb-ft torque. Engine 3 8L V6: 3.8L OHV 12-valve V6 (L32), approximately 200-205 hp, 230-235 lb-ft torque. Performance Bore Stroke 3 3L: Bore: 3.92 in (99.5 mm), Stroke: 3.31 in (84.0 mm) Bore Stroke 3 8L: Bore: 3.92 in (99.5 mm), Stroke: 3.82 in (96.9 mm) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, minimum 87 octane. Engine Codes Engine Code 2 4L: ED1 (check VIN for confirmation) Engine Code 3 3L: EGA Engine Code 3 8L: L32 🔧 Transmission Standard Standard Transmission Type: 4-speed automatic transmission. Optional Optional Transmission Type: N/A (All models equipped with automatic) Features Transmission Controller: Electronic transmission control with automatic transaxle ( டிரான்ஸ்மிஷன் ) diagnostics. Fluid Specifications Transmission Fluid Type: ATF+4 (Mopar Material Standard MS-9602) Fluid Capacities Transmission Fluid Capacity: Approximately 10.0 - 11.0 quarts (9.5 - 10.4 liters) for major service. 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Overall Length: 189.4 inches (4811 mm) Overall Width: 76.0 inches (1930 mm) Overall Height: 67.7 inches (1720 mm) Cargo Cargo Volume Behind 1St Row: Approximately 142.4 cu. ft. (4032 liters) Cargo Volume Behind 2Nd Row: Approximately 85.5 cu. ft. (2421 liters) Cargo Volume Behind 3Rd Row: Approximately 27.0 cu. ft. (765 liters) Weights Curb Weight Range: Approx. 3,800 - 4,200 lbs (1724 - 1905 kg), varies by engine and trim. Gross Vehicle Weight Rating Gvwr: Typically around 5,500 - 5,800 lbs (2495 - 2630 kg). 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (5-star rating in some configurations). NHTSA Frontal Impact Passenger: Good (5-star rating in some configurations). IIHS Side Impact: Acceptable or Good, depending on specific test and configuration. Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Traction Control: Optional Traction Control System (TCS) available on some models. Passive Features Airbags: Standard front airbags, optional side airbags available. Seatbelts: Three-point seat belts for all seating positions, integrated child seat anchors (LATCH). 💡 Technology Features Infotainment Audio System Options: Standard AM/FM stereo with CD player, optional premium audio systems with cassette and/or rear entertainment screens. Navigation System: Optional factory navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Power Accessories: Power windows, power locks, power sliding doors (optional), power liftgate (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used (consult...
Mid-size minivan, a staple in family transportation.
Competitive Analysis
Key Competitors 2004:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza.
Key Features
Vehicle Purpose:
Versatile family vehicle offering flexible seating and cargo configurations.
Manual Value Proposition:
Provides dealership-level diagnostic and repair information, enabling accurate and efficient maintenance.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (assumed PDF or similar, based on industry practice for technician manuals)
📖 Manual Coverage
Systems Covered
Engine:
Full coverage for all available engine variants, including diagnosis, overhaul, and component repair.
Transmission:
Detailed procedures for automatic transmission service, diagnosis, and repair, including torque converter and cooler lines.
Brakes:
Comprehensive coverage of ABS, brake fluid, calipers, rotors, drums, parking brake, and hydraulic system diagnostics.
Electrical:
Extensive electrical system coverage, including wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, and power accessories.
Suspension Steering:
Front and rear suspension components, steering system, alignment procedures, and wheel bearing service.
HVAC:
Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, and climate control unit service.
Body Chassis:
Body panel removal/installation, doors, liftgate, interior trim, glass, and structural components.
Emissions Control:
Catalytic converter, EGR system, evaporative emissions control, and onboard diagnostics (OBD-II) relevant to emissions.
Safety Restraints:
Airbag system diagnosis, service, and related components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and lubrication.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for various vehicle systems.
Repair:
Step-by-step repair procedures for virtually all components and systems.
Diagnostics:
Detailed diagnostic strategies, including use of scan tools, multimeter testing, and component testing.
Technical Depth
Depth:
Comprehensive and highly detailed, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format Details:
Likely PDF, optimized for searchability and readability, with high-resolution diagrams.
Print Quality
Print Quality Description:
Designed for clear reproduction of diagrams, schematics, and technical illustrations.
Binding Type
Binding Type Description:
If physical, typically spiral-bound or comb-bound for lay-flat usability.
Paper Type
Paper Type Description:
If physical, usually heavy-duty paper stock to withstand shop environment.
Bore: 3.92 in (99.5 mm), Stroke: 3.31 in (84.0 mm)
Bore Stroke 3 8L:
Bore: 3.92 in (99.5 mm), Stroke: 3.82 in (96.9 mm)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Engine Codes
Engine Code 2 4L:
ED1 (check VIN for confirmation)
Engine Code 3 3L:
EGA
Engine Code 3 8L:
L32
🔧 Transmission
Standard
Standard Transmission Type:
4-speed automatic transmission.
Optional
Optional Transmission Type:
N/A (All models equipped with automatic)
Features
Transmission Controller:
Electronic transmission control with automatic transaxle ( டிரான்ஸ்மிஷன் ) diagnostics.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Mopar Material Standard MS-9602)
Fluid Capacities
Transmission Fluid Capacity:
Approximately 10.0 - 11.0 quarts (9.5 - 10.4 liters) for major service.
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Overall Length:
189.4 inches (4811 mm)
Overall Width:
76.0 inches (1930 mm)
Overall Height:
67.7 inches (1720 mm)
Cargo
Cargo Volume Behind 1St Row:
Approximately 142.4 cu. ft. (4032 liters)
Cargo Volume Behind 2Nd Row:
Approximately 85.5 cu. ft. (2421 liters)
Cargo Volume Behind 3Rd Row:
Approximately 27.0 cu. ft. (765 liters)
Weights
Curb Weight Range:
Approx. 3,800 - 4,200 lbs (1724 - 1905 kg), varies by engine and trim.
Gross Vehicle Weight Rating Gvwr:
Typically around 5,500 - 5,800 lbs (2495 - 2630 kg).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (5-star rating in some configurations).
NHTSA Frontal Impact Passenger:
Good (5-star rating in some configurations).
IIHS Side Impact:
Acceptable or Good, depending on specific test and configuration.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Optional Traction Control System (TCS) available on some models.
Passive Features
Airbags:
Standard front airbags, optional side airbags available.
Seatbelts:
Three-point seat belts for all seating positions, integrated child seat anchors (LATCH).
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM stereo with CD player, optional premium audio systems with cassette and/or rear entertainment screens.
Navigation System:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Accessories:
Power windows, power locks, power sliding doors (optional), power liftgate (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used (consult manual for exact OLM recommendations).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect annually, replace as needed (recommendation typically every 15,000-30,000 miles).
Spark Plugs 3 3L 3 8L:
Approximately 100,000 miles (160,000 km) for recommended iridium spark plugs.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API certified synthetic or conventional engine oil. Consult owner's manual for specific viscosity grades based on temperature. Mopar recommended.
Common failure point for window regulators, especially on sliding doors.
Transmission Solenoids:
Potential issues with transmission shift solenoids leading to harsh shifting or failure to engage.
Cvt Fluid Leaks:
Leaking CV axle boots can lead to joint damage and fluid loss.
Heater Core Leaks:
Heater core can develop leaks, often resulting in coolant smell inside the cabin.
Rear Shock Mounts:
Rear shock mounts can wear out, causing noise and degradation of ride quality.
📚 Vehicle History
Brand Heritage
Dodge Minivan Legacy:
Dodge pioneered the modern minivan segment with the original Caravan/Voyager in 1984.
Model Evolution
Generation:
Third Generation (1996-2000) carried over with significant updates for the 2001 model year (RS platform), this 2004 model is part of that later iteration of the third generation.
The NS platform was produced from 1996 to 2000. The subsequent RS platform was produced from 2001-2007, making the 2004 model part of the latter.
🏆 Awards & Recognition
Recognitions
Past Awards:
Caravan models have historically received various 'Best Buy' awards from consumer publications for value and utility.
Ratings
Consumer Satisfaction:
Mixed, with strengths in utility and value, but occasional concerns regarding reliability in some areas (as reflected in the need for detailed repair information).
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