🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Generation: Fourth Generation (RS) Codes Chassis Code: RS 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, commercial users seeking versatile transportation. Competitive Analysis Key Competitors 2002: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Buick Terraza. Key Features Manual Selling Point: Most complete Service Repair Manual compiled for the 2002 Dodge Caravan, offering instant download and high-quality diagrams. Vehicle Selling Point: Practical, spacious, and versatile family vehicle with various engine and seating configurations. 📋 Manual Details Coverage Areas Systems Covered Overview: Comprehensive service and repair for all major vehicle systems. Page Count Page Count Estimate: Extensive (exact number not provided, but implied to be highly detailed) Manual Type Manual Type: Service and Repair Manual (Digital Download) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine operation, diagnostics, and repair, including specific sections for gasoline and the 2.5L Turbo Diesel engine. Cooling System: Complete coverage for the cooling system, with a separate section for the 2.5L Turbo Diesel variant. Fuel System: In-depth information on the fuel system, including a specific section for the 2.5L Turbo Diesel. Exhaust System: Coverage of the exhaust system, including the turbocharger for applicable diesel models. Transmission: Detailed procedures for transmission service and repair. Driveline Differential: Comprehensive coverage of the differential and driveline components. Brakes: Full technical data and repair procedures for the braking system. Suspension Steering: Detailed guides for suspension and steering system maintenance and repair. Electrical Systems: Extensive coverage of electrical systems, including audio, chime/buzzer, electronic control modules (ECMs), heated systems, horn, ignition control, instrument cluster, lamps, message systems, power systems, restraints, speed control, vehicle theft security, wipers/washers, and wiring diagrams. Bodywork Frame: Information related to frame, bumpers, and general bodywork. HVAC System: Detailed procedures for heating and air conditioning system service. Emissions Control: Coverage of emissions control systems, with specific sections for the 2.5L Turbo Diesel. Procedures Included Maintenance Procedures: Routine maintenance, lubrication schedules, fluid changes, and inspections. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all covered systems. Diagnostic Procedures: Troubleshooting guides, diagnostic flowcharts, and identification of common issues. Electrical Troubleshooting: Detailed wiring diagrams and diagnostic procedures for electrical system faults. Engine Rebuild: While not explicitly stated as 'rebuild', the detail implies procedures for significant engine work. Technical Depth Depth Of Coverage: Extensive, covering from basic maintenance to advanced repair and diagnostics. Designed for DIY enthusiasts and professional technicians. Diagrams Illustrations: High-quality diagrams and illustrations are a key feature, aiding in understanding complex procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: All pages are printable. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Required Software: Adobe PDF Reader & WinZip. ⚙️ Engine Specifications Primary Engine Gasoline Engine Options: 2.4L (2429 cc) I4 (16-valve SOHC); 3.3L (3301 cc) V6 (12-valve OHV); 3.8L (3778 cc) V6 (12-valve OHV) Diesel Engine Option: 2.5L (2499 cc) Turbo Diesel I4 Performance 2.4L I4 Horsepower: Approx. 150 hp @ 5600 rpm 2.4L I4 Torque: Approx. 170 lb-ft @ 4000 rpm 3.3L V6 Horsepower: Approx. 180 hp @ 5000 rpm 3.3L V6 Torque: Approx. 200 lb-ft @ 3600 rpm 3.8L V6 Horsepower: Approx. 200 hp @ 5000 rpm 3.8L V6 Torque: Approx. 230 lb-ft @ 3200 rpm 2.5L Turbo Diesel Horsepower: Approx. 116 hp @ 4200 rpm (Est.) 2.5L Turbo Diesel Torque: Approx. 177 lb-ft @ 2000 rpm (Est.) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Codes Engine Code Identifier: Manual would detail specific engine codes for identification and diagnostics. 🔧 Transmission Standard Standard Transmission: Likely a 4-speed automatic for most models, manual transmission was rare or unavailable in North America for this year. Optional Optional Transmission: N/A for 2002 model year in most markets. Features Transmission Type: Chrysler's 41TE (3.3L V6) and 42LE (3.8L V6) automatic transmissions. Fluid Specifications Transmission Fluid Type: ATF+4 (Mopar Genuine or equivalent) is the recommended fluid. 📐 Dimensions Exterior Wheelbase: Approx. 113.0 inches Length: Approx. 190.5 inches Width: Approx. 76.7 inches Height: Approx. 68.4 inches Cargo Max Cargo Volume: Approx. 150.0 cubic feet (with rear seats removed) Weights Curb Weight Estimate: 3800 - 4200 lbs (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (2002 Dodge Caravan) NHTSA Frontal Impact Passenger: 4 Stars (2002 Dodge Caravan) NHTSA Side Impact Front Driver: 4 Stars (2002 Dodge Caravan) NHTSA Side Impact Front Passenger: 4 Stars (2002 Dodge Caravan) NHTSA Rollover Rating: 4 Stars (2002 Dodge Caravan) Active Features ABS: Standard on most models. Traction Control: Optional on some models. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags were optional. Seat Belts: Three-point...
3800 - 4200 lbs (depending on engine and configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (2002 Dodge Caravan)
NHTSA Frontal Impact Passenger:
4 Stars (2002 Dodge Caravan)
NHTSA Side Impact Front Driver:
4 Stars (2002 Dodge Caravan)
NHTSA Side Impact Front Passenger:
4 Stars (2002 Dodge Caravan)
NHTSA Rollover Rating:
4 Stars (2002 Dodge Caravan)
Active Features
ABS:
Standard on most models.
Traction Control:
Optional on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags were optional.
Seat Belts:
Three-point seat belts for all occupants; integrated child seats available on some trims.
💡 Technology Features
Infotainment
Audio System:
Optional CD player, cassette player, AM/FM stereo systems with varying speaker configurations. Some models featured Infinity or premium audio.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Remote Keyless Entry:
Available on most trims.
Features
Power Sliding Door:
Optional feature on higher trim levels, a significant convenience feature for minivans.
Integrated Child Seats:
Optional feature, enhancing family utility.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for exact recommendations based on oil type).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles for optimal performance, especially under heavy use. Manual will specify.
Coolant Flush Interval:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type. Manual will specify.
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 for 2.4L and 3.3L V6; 10W-30 for 3.8L V6 (Consult manual for specific ambient temperature recommendations).
Early 4-speed automatics (41TE/42LE) can experience solenoid issues, internal seal leaks, or torque converter problems, often exacerbated by neglected fluid changes.
Common Issue Engine:
Head gasket leaks on the 3.3L and 3.8L V6 engines are a known concern. The 2.4L can suffer from oil leaks due to brittle valve cover gaskets and intake manifold gaskets.
Common Issue Suspension:
Worn control arm bushings, ball joints, and sway bar links are common due to the vehicle's weight and intended use.
Common Issue Electrical:
Power window regulators, power sliding door mechanisms, and instrument cluster failures (e.g., dim gauges) are reported issues.
Common Issue HVAC:
HVAC blower motor resistor failures, leaky heater cores, and AC compressor clutch issues.
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Known for performance and utility vehicles, Chrysler minivan technology.
Model Evolution
Minivan Pioneering:
The Dodge Caravan (along with its Plymouth Voyager sibling) is credited with popularizing the minivan segment in the 1980s.
Fourth Generation Introduction:
The fourth generation (RS body style) debuted for the 1996 model year and continued with updates through 2000. The 2001 model year marked a significant facelift and platform update for the RS generation.
The original Dodge Caravan/Plymouth Voyager received numerous awards and accolades upon their introduction, setting the standard for the minivan class.
2002 Specific Awards:
While specific awards for the 2002 model year are not highlighted in the product description, the Caravan consistently ranked as a strong contender in its segment for practicality and value.
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