Dodge Grand Caravan 2003-2007 Service Repair Workshop Manual
Normaler Preis
$133.00
Verkaufspreis
$133.00
Normaler Preis
Grundpreis
/ pro
Verkauf
Ausverkauft
🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Generation: RT Codes Platform: Chrysler RS 👋 Introduction Market Position Category: Full-size minivan, family vehicle Target Audience: Families, fleet operators, DIY mechanics Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Venture/Uplander, Kia Sedona Key Features Vehicle Strengths: Spacious interior, versatile seating (Stow 'n Go available on later models), comfortable ride, powerful V6 engines Manual Value: Provides comprehensive coverage for maintaining, diagnosing, and repairing the vehicle, saving significant costs on professional service. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007 Page Count Estimated Pages: 2000-3000 (typical for comprehensive factory-level manuals of this era) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format for sales) 📖 Manual Coverage Systems Covered Engine: Complete service, diagnosis, and repair for all engine variants (3.3L, 3.8L, 4.0L V6) Transmission: Service and repair for automatic transmissions (e.g., 41TE, 42LE, 45RFE/62TE) Drivetrain: Front-wheel drive (FWD) systems, including axles, CV joints, and differential components Suspension: Front and rear suspension systems (struts, control arms, bushings, shock absorbers) Steering: Power steering system, steering column, steering gear/rack and pinion Brakes: Front and rear brake systems (discs, calipers, pads, hydraulic lines, ABS, parking brake) Electrical: Complete electrical schematics, wiring diagrams, lighting, power distribution, battery, starter, alternator HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body Exterior: Body panels, doors, glass, trim, bumpers, liftgate, power sliding doors Body Interior: Interior trim, seating systems, dashboard, instrument cluster, airbags Fuel System: Fuel tank, pump, lines, injectors, evaporative emission control (EVAP) Cooling System: Radiator, thermostat, water pump, coolant hoses, fan Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Powertrain Control: Engine Control Module (ECM/PCM) and related sensors/actuators Diagnostics: OBD-II diagnostic codes, trouble shooting procedures, wiring diagrams for diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement Repair: Engine component replacement (e.g., head gaskets, timing components), transmission rebuild procedures, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, including symptom-based troubleshooting charts Overhaul: Detailed instructions for engine and transmission overhauls Installation: Installation guides for major components, accessories, and replacement parts Specifications: Torque specifications, clearances, fluid capacities, diagnostic values Body Work: Procedures for body panel alignment, door mechanism repair, liftgate/sliding door adjustment and repair Technical Depth Depth: Factory-level technical detail, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Tools: Information on using diagnostic scan tools, interpreting data streams, and performing actuator tests Wiring Diagrams: Comprehensive, color-coded wiring diagrams for all electrical systems 📊 Manual Specifications File Format Format Detail: Searchable PDF, allowing for quick text-based information retrieval Print Quality Quality: High-resolution digital reproduction of original factory documentation Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 3.3L: 3.3L V6 (EGA/EGH) Engine 1 Specs: Overhead Valves (OHV), 12 valves, ~180 hp @ 5000 rpm, ~210 lb-ft torque @ 4000 rpm Engine 2 3.8L: 3.8L V6 (EGL/CGH) Engine 2 Specs: Overhead Valves (OHV), 12 valves, ~200-215 hp @ 5000-5200 rpm, ~235-245 lb-ft torque @ 4000 rpm Engine 3 4.0L: 4.0L V6 (2007 MY) Engine 3 Specs: Single Overhead Cam (SOHC), 24 valves, ~250 hp @ 6000 rpm, ~260 lb-ft torque @ 4000 rpm Performance Horsepower Range: 180-250 hp Torque Range: 210-260 lb-ft Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (specific P/N often Mopar OAT or equivalent blue coolant) 🔧 Transmission Standard Standard Transmission: 4-speed Automatic Transmission Optional Optional Transmission: N/A (all models were automatic) Features Transmission Models: 41TE (3.3L), 42LE (3.8L early), 45RFE (3.8L later, 4.0L), 62TE (later models, 4.0L option) Transmission Fluid Spec: Chrysler ATF+4 (Mopar part number 05013457AA or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 119.2 inches Length: Approx. 189.5 - 195.7 inches (depending on configuration) Width: Approx. 76.7 inches Height: Approx. 67.2 - 68.9 inches Cargo Max Cargo Volume: Approx. 140-160 cubic feet (with second and third rows folded/removed) Weights Curb Weight Range: Approx. 4000 - 4500 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for 2003-2007 models, varies slightly by year and specific test) IIHS Side Impact: Good (for equipped models with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional or standard on higher trims/later years Passive Features Airbags: Front airbags, optional side curtain airbags Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio Systems: Various audio systems available, including AM/FM stereo, CD player, and optional premium sound systems. Rear Entertainment: Optional rear-seat entertainment systems (DVD players) available on some trims. Driver Assistance Cruise Control: Standard cruise control Parking Assist: Optional rear parking assist sensors...
Chrysler ATF+4 (Mopar part number 05013457AA or equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.2 inches
Length:
Approx. 189.5 - 195.7 inches (depending on configuration)
Width:
Approx. 76.7 inches
Height:
Approx. 67.2 - 68.9 inches
Cargo
Max Cargo Volume:
Approx. 140-160 cubic feet (with second and third rows folded/removed)
Weights
Curb Weight Range:
Approx. 4000 - 4500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for 2003-2007 models, varies slightly by year and specific test)
IIHS Side Impact:
Good (for equipped models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard on higher trims/later years
Passive Features
Airbags:
Front airbags, optional side curtain airbags
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio Systems:
Various audio systems available, including AM/FM stereo, CD player, and optional premium sound systems.
Rear Entertainment:
Optional rear-seat entertainment systems (DVD players) available on some trims.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Optional rear parking assist sensors
Connectivity
Power Accessories:
Power windows, power locks, power mirrors, power liftgate (optional on some trims).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (check manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles, especially for heavy use (check manual).
Spark Plugs:
100,000 miles for original equipment (e.g., Champion copper or platinum plugs) on 3.3L/3.8L. Check manual for specific type and interval for 4.0L.
Coolant Flush:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type and manufacturer recommendation.
Fluid Specifications
Engine Oil:
SAE 5W-30 (preferred for most conditions), SAE 10W-30, or SAE 10W-40 (check owner's manual for specific viscosity based on temperature).
Power Steering Fluid:
Chrysler Type 7176 or ATF+4
Brake Fluid:
DOT 3
Known Issues
Transmission Problems:
Potential issues with torque converter, solenoids, and valve body in some automatic transmissions, particularly with higher mileage and neglected maintenance.
Engine Mounts:
Cracked or worn engine mounts leading to vibration or clunking noises.
Suspension:
Wear in ball joints, control arm bushings, and struts, leading to noise and alignment issues.
Power Sliding Doors:
Motor failures, cable issues, or sensor problems with power sliding doors.
Alternator:
Early failure of alternators on some models.
Wiper Motors:
Failure of the front or rear wiper motors.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history in American automotive manufacturing, known for robust and often performance-oriented vehicles. In the minivan segment, Dodge established itself as a leader with the Caravan/Grand Caravan.
Model Evolution
Generation Rt:
The 2003-2007 Grand Caravan represents the fourth generation (RS) of the platform, which saw significant styling updates and improvements in features and powertrains.
Key Updates 2003 2007:
Introduction of the 4.0L V6 engine and Stow 'n Go seating on some later models of this generation (though Stow 'n Go became more prominent in the next generation).
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Years:
2003-2007
🏆 Awards & Recognition
Recognitions
Family Car Awards:
The Grand Caravan consistently ranked high in its segment for family-friendliness and value, often recognized by automotive publications for its practicality.
Ratings
Consumer Reports:
Consumer Reports ratings for this era were mixed, often citing reliability concerns in areas like the powertrain and electrical systems, but praised for space and utility.
Certifications
Emissions Certification:
Certified to meet relevant US EPA and California ARB emissions standards for its model years.
Wenn du dich für eine Auswahl entscheidest, wird die Seite komplett aktualisiert.