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1996 Dodge Intrepid Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 1996 Codes Vehicle Platform: LH-body 👋 Introduction Market Position Positioning: Full-size sedan aiming for the upper-midsize market, competing with domestic and import offerings Competitive Analysis Competitors: Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord Key Features Features: Distinctive styling, spacious interior, optional V6 engines, front-wheel drive platform Aerodynamics: Distinctive cab-forward design optimized for aerodynamic efficiency. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Manual Type Type: Service and Repair Manual Language Language: English Format Format: Print (assumed based on typical offerings, PDF if specified) Page Count Page Count: Varies by publisher, but typically 1000+ pages for comprehensive coverage. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete internal and external engine diagnostics, repair, and overhaul Engine Performance: Fuel delivery, ignition system, emission controls, cooling system, lubrication system Transmission Automatic: Service, repair, and overhaul of automatic transmission (e.g., 42LE) Transmission Manual: Service and repair of manual transmission (if applicable/offered) Brakes: Hydraulic system, ABS (Anti-lock Braking System) diagnostics and repair, brake pad/rotor replacement, caliper service Suspension: Front and rear suspension components, alignment specifications, shock absorber/strut replacement Steering: Power steering system, steering gear/rack and pinion service, tie rod ends Electrical System: Wiring diagrams, battery, charging system, starting system, lighting, instrumentation Body And Interior: Body panel repair, door mechanisms, glass replacement, interior trim, seats HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Restraints: Airbag system diagnosis and service procedures Chassis: Frame construction, body mounting, exhaust system Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, EVAP system Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common issues Repair: Detailed step-by-step repair instructions for all major vehicle components Diagnostics: OBD-I/OBD-II diagnostic trouble code (DTC) interpretation and troubleshooting Torque Specifications: Precise torque values for all critical fasteners and assemblies Special Tools: Identification and usage instructions for specialized tools required for specific repairs Body Repair: Dent repair, panel replacement, rust prevention and repair Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostics Depth: Advanced diagnostics including sensor readings, circuit testing, and ECU troubleshooting 📊 Manual Specifications File Format Format: Likely a professionally printed book, potentially available as a searchable PDF Print Quality Quality: High quality, designed for automotive workshop use Binding Type Binding: Professional binding suitable for workshop environments (e.g., spiral bound or stitched) Paper Type Paper: Durable paper stock to withstand frequent handling and grease. ⚙️ Engine Specifications Primary Engine Engine 1: 2.7L (2736cc) Magnum V6 (EER) Engine 2: 3.5L (3500cc) High Output Magnum V6 (EGJ) Performance Horsepower 2.7L: 155 hp @ 5100 rpm Torque 2.7L: 170 lb-ft @ 3100 rpm Horsepower 3.5L: 214 hp @ 5800 rpm Torque 3.5L: 231 lb-ft @ 3300 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Layout Layout: V-configuration, 60-degree banks 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (e.g., Chrysler 42LE) Optional Transmission Type Optional: Not applicable for 1996 model year Intrepid Features Transmission Control: Electronic control with overdrive 📐 Dimensions Exterior Length: 201.4 inches Width: 74.0 inches Height: 55.5 inches Wheelbase: 113.0 inches Interior Front Headroom: 39.0 inches Rear Headroom: 37.5 inches Front Legroom: 42.3 inches Rear Legroom: 37.9 inches Cargo Trunk Volume: 16.7 cubic feet Weights Curb Weight Approx: 3500-3700 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (1996 model tested) NHTSA Front Impact Passenger: 4/5 Stars (1996 model tested) Active Features Active Safety Features: Anti-lock Braking System (ABS) Passive Features Passive Safety Features: Driver and front passenger airbags, front and rear crumple zones, side-impact door beams 💡 Technology Features Infotainment Infotainment Options: AM/FM stereo with cassette player, optional CD player, premium audio systems available. Driver Assistance Driver Assistance Features: Cruise control Connectivity Connectivity Features: Basic vehicle diagnostics, no modern connectivity features (e.g., Bluetooth, USB). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations). Transmission Fluid Change: Every 30,000-60,000 miles (refer to manual for specific recommendation). Fluid Specifications Engine Oil Spec: API SG/SH, SAE 5W-30 (check manual for specific viscosity based on temperature) Coolant Spec: Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water) Transmission Fluid Spec: ATF+3 (Chrysler specification, equivalent to MS-7176) Power Steering Fluid Spec: ATF+3 or equivalent Brake Fluid Spec: DOT 3 Coolant Capacity: Approx. 12-13 quarts (3.0-3.2 gallons) with heater (refer to manual) Known Issues Common Issues Engine: Intake manifold gasket leaks, oil leaks, EGR valve issues, occasional head gasket concerns on early V6 models. Common Issues Transmission: Slipping or delayed engagement, potential torque converter issues (42LE). Common Issues Electrical: Faulty window regulators, HVAC blower motor resistor issues, intermittent power locks. Common Issues Suspension: Wear in front suspension components...
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Stichworte: 1996 Car Cars Dodge Intrepid Misc
1996 Dodge Intrepid Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
1996
Codes
Vehicle Platform:
LH-body
👋 Introduction
Market Position
Positioning:
Full-size sedan aiming for the upper-midsize market, competing with domestic and import offerings
Competitive Analysis
Competitors:
Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord
Key Features
Features:
Distinctive styling, spacious interior, optional V6 engines, front-wheel drive platform
Aerodynamics:
Distinctive cab-forward design optimized for aerodynamic efficiency.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Print (assumed based on typical offerings, PDF if specified)
Page Count
Page Count:
Varies by publisher, but typically 1000+ pages for comprehensive coverage.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete internal and external engine diagnostics, repair, and overhaul
Engine Performance:
Fuel delivery, ignition system, emission controls, cooling system, lubrication system
Transmission Automatic:
Service, repair, and overhaul of automatic transmission (e.g., 42LE)
Transmission Manual:
Service and repair of manual transmission (if applicable/offered)
Brakes:
Hydraulic system, ABS (Anti-lock Braking System) diagnostics and repair, brake pad/rotor replacement, caliper service
Suspension:
Front and rear suspension components, alignment specifications, shock absorber/strut replacement
Steering:
Power steering system, steering gear/rack and pinion service, tie rod ends
Electrical System:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation
Body And Interior:
Body panel repair, door mechanisms, glass replacement, interior trim, seats
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Restraints:
Airbag system diagnosis and service procedures
Chassis:
Frame construction, body mounting, exhaust system
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, EVAP system
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues
Repair:
Detailed step-by-step repair instructions for all major vehicle components
Diagnostics:
OBD-I/OBD-II diagnostic trouble code (DTC) interpretation and troubleshooting
Torque Specifications:
Precise torque values for all critical fasteners and assemblies
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs
Body Repair:
Dent repair, panel replacement, rust prevention and repair
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostics Depth:
Advanced diagnostics including sensor readings, circuit testing, and ECU troubleshooting
📊 Manual Specifications
File Format
Format:
Likely a professionally printed book, potentially available as a searchable PDF
Print Quality
Quality:
High quality, designed for automotive workshop use
Binding Type
Binding:
Professional binding suitable for workshop environments (e.g., spiral bound or stitched)
Paper Type
Paper:
Durable paper stock to withstand frequent handling and grease.
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.7L (2736cc) Magnum V6 (EER)
Engine 2:
3.5L (3500cc) High Output Magnum V6 (EGJ)
Performance
Horsepower 2.7L:
155 hp @ 5100 rpm
Torque 2.7L:
170 lb-ft @ 3100 rpm
Horsepower 3.5L:
214 hp @ 5800 rpm
Torque 3.5L:
231 lb-ft @ 3300 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Layout
Layout:
V-configuration, 60-degree banks
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (e.g., Chrysler 42LE)
Optional
Transmission Type Optional:
Not applicable for 1996 model year Intrepid
Features
Transmission Control:
Electronic control with overdrive
📐 Dimensions
Exterior
Length:
201.4 inches
Width:
74.0 inches
Height:
55.5 inches
Wheelbase:
113.0 inches
Interior
Front Headroom:
39.0 inches
Rear Headroom:
37.5 inches
Front Legroom:
42.3 inches
Rear Legroom:
37.9 inches
Cargo
Trunk Volume:
16.7 cubic feet
Weights
Curb Weight Approx:
3500-3700 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (1996 model tested)
NHTSA Front Impact Passenger:
4/5 Stars (1996 model tested)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, front and rear crumple zones, side-impact door beams
💡 Technology Features
Infotainment
Infotainment Options:
AM/FM stereo with cassette player, optional CD player, premium audio systems available.
Driver Assistance
Driver Assistance Features:
Cruise control
Connectivity
Connectivity Features:
Basic vehicle diagnostics, no modern connectivity features (e.g., Bluetooth, USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific recommendation).
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 5W-30 (check manual for specific viscosity based on temperature)
Coolant Spec:
Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water)
Transmission Fluid Spec:
ATF+3 (Chrysler specification, equivalent to MS-7176)
Power Steering Fluid Spec:
ATF+3 or equivalent
Brake Fluid Spec:
DOT 3
Coolant Capacity:
Approx. 12-13 quarts (3.0-3.2 gallons) with heater (refer to manual)
Known Issues
Common Issues Engine:
Intake manifold gasket leaks, oil leaks, EGR valve issues, occasional head gasket concerns on early V6 models.
Common Issues Transmission:
Slipping or delayed engagement, potential torque converter issues (42LE).
Common Issues Electrical:
Faulty window regulators, HVAC blower motor resistor issues, intermittent power locks.
Common Issues Suspension:
Wear in front suspension components (ball joints, tie rods, bushings), rear strut issues.
📚 Vehicle History
Brand Heritage
Brand:
Dodge, a division of Chrysler Corporation, has a long history in the American automotive market, known for performance and value.
Model Evolution
Model Line:
The Dodge Intrepid was part of the Chrysler LH-platform sedans, designed to compete in the popular full-size sedan segment. The 1996 model represents the initial generation's refinement.
Production
Production Era:
First generation: 1993-1997
Manufacturing Location:
Bramalea, Ontario, Canada
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