Dodge Magnum STR8 2006-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Magnum STR8 Year Range: 2006-2010 Codes Platform: Chrysler LX Platform 👋 Introduction Market Position Positioning: The Dodge Magnum STR8 was a niche performance wagon aimed at enthusiasts seeking a practical yet potent vehicle with V8 muscle car heritage. Competitive Analysis Competitors: Competed indirectly with performance sedans and some European sport wagons; its unique wagon body style set it apart. Key Features Performance Focus: Emphasis on the powerful 6.1L HEMI engine, RWD platform, and sporty handling characteristics. Performance Enhancements: STR8 specific upgrades include the larger HEMI engine, sport-tuned suspension, performance brakes, and distinctive styling elements. 📋 Manual Details Coverage Areas Regions Covered: North America (primarily, though general repair principles apply globally) Page Count Estimated Pages: Over 2000 pages (typical for comprehensive workshop manuals of this era and scope) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul for the 6.1L HEMI V8 engine (excluding SRT-specific tuning nuances not detailed in general service) Transmission: Repair and maintenance of the NAG1 (W5A580) 5-speed automatic transmission Drivetrain: Rear-wheel drive (RWD) system, differential, driveshafts, axles Suspension: Front independent suspension (double wishbone), rear multi-link independent suspension, shock absorbers, springs, bushings, alignment procedures Brakes: Front and rear disc brake systems (including performance SRT components), ABS, EBD, brake fluid specifications and bleeding procedures Steering: Power steering system, steering rack, tie rods, alignment Electrical: 12V battery system, charging system (alternator), starting system (starter motor), lighting, accessories, fuses, relays, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM) diagnostics HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (where applicable to service procedures) Body: Exterior panels, doors, hood, liftgate, interior trim, glass, seals, bumpers, structural repair information (general) Diagnostics: OBD-II system, diagnostic trouble codes (DTCs), troubleshooting flowcharts, component testing Procedures Included Maintenance: Routine maintenance tasks, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements, spark plug replacement, belt inspection and replacement Repair: Component removal and installation, engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component repair Troubleshooting: Systematic diagnosis of common and uncommon problems using symptoms and diagnostic codes Engine Overhaul: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, camshafts), and reassembly. Transmission Rebuild: Comprehensive procedures for transmission disassembly, torque converter service, valve body diagnosis, clutch pack replacement, and reassembly. Electrical Diagnostics: In-depth wiring diagrams, component location charts, and troubleshooting guides for all major electrical systems, including CAN bus communication. Body Repair: Information on panel removal/installation, door mechanisms, liftgate operation, and basic body panel alignment. Alignment Specifications: Detailed front and rear wheel alignment specifications, including camber, caster, and toe settings. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete component rebuilds. Torque Specifications: Precise torque values for all critical fasteners across all systems. Diagnostic Charts: Flowcharts for diagnosing electrical and mechanical faults based on symptoms. Special Tools: Identification and usage of specialized tools required for specific procedures. 📊 Manual Specifications File Format Searchability: Likely text-searchable PDF, allowing quick access to specific topics and components. Content Organization: Likely organized by major systems with clear chapter divisions, indices, and cross-references. Print Quality Resolution: Typically high resolution, suitable for clear viewing and printing of diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 6.1L HEMI (425 CID) Performance Horsepower: 425 hp @ 6000 rpm (SAE Net) Torque: 420 lb-ft @ 4800 rpm (SAE Net) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Management ECU: Powertrain Control Module (PCM) with integrated ignition and fuel control. Engine Construction Block Material: Cast Iron Head Material: Aluminum Cooling System Coolant Type: Chrysler spec OAT (Organic Acid Technology) antifreeze, typically orange or red 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (Mercedes-Benz NAG1 / W5A580) Optional Optional Transmission: None for STR8 models Features Transmission Fluid: MB Spec 236.10, ATF +4 (may be permissible depending on model year, consult service bulletin for definitive answer), or equivalent. Drive Wheels: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: Approximately 194.7 inches Width: Approximately 73.1 inches Height: Approximately 57.7 inches Weights Curb Weight: Approximately 3900 - 4000 lbs Gross Vehicle Weight Rating: N/A (typically found on vehicle sticker or chassis data) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (for driver and passenger, based on 2006-2008 models) NHTSA Side Impact: 5-star (for front occupants), 4-star (for rear occupants, based on 2006-2008 models) IIHS Side Impact: Good (for 2006-2008 models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Electronic Stability: Standard Electronic Stability Program (ESP) Passive Features Airbags: Driver and front passenger airbags, front side curtain airbags Seatbelts: Front pretensioner seatbelts, LATCH child seat anchors 💡 Technology Features...
Front independent suspension (double wishbone), rear multi-link independent suspension, shock absorbers, springs, bushings, alignment procedures
Brakes:
Front and rear disc brake systems (including performance SRT components), ABS, EBD, brake fluid specifications and bleeding procedures
Steering:
Power steering system, steering rack, tie rods, alignment
Electrical:
12V battery system, charging system (alternator), starting system (starter motor), lighting, accessories, fuses, relays, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM) diagnostics
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (where applicable to service procedures)
Systematic diagnosis of common and uncommon problems using symptoms and diagnostic codes
Engine Overhaul:
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, camshafts), and reassembly.
Transmission Rebuild:
Comprehensive procedures for transmission disassembly, torque converter service, valve body diagnosis, clutch pack replacement, and reassembly.
Electrical Diagnostics:
In-depth wiring diagrams, component location charts, and troubleshooting guides for all major electrical systems, including CAN bus communication.
Body Repair:
Information on panel removal/installation, door mechanisms, liftgate operation, and basic body panel alignment.
Alignment Specifications:
Detailed front and rear wheel alignment specifications, including camber, caster, and toe settings.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete component rebuilds.
Torque Specifications:
Precise torque values for all critical fasteners across all systems.
Diagnostic Charts:
Flowcharts for diagnosing electrical and mechanical faults based on symptoms.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
📊 Manual Specifications
File Format
Searchability:
Likely text-searchable PDF, allowing quick access to specific topics and components.
Content Organization:
Likely organized by major systems with clear chapter divisions, indices, and cross-references.
Print Quality
Resolution:
Typically high resolution, suitable for clear viewing and printing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6.1L HEMI (425 CID)
Performance
Horsepower:
425 hp @ 6000 rpm (SAE Net)
Torque:
420 lb-ft @ 4800 rpm (SAE Net)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
ECU:
Powertrain Control Module (PCM) with integrated ignition and fuel control.
Engine Construction
Block Material:
Cast Iron
Head Material:
Aluminum
Cooling System
Coolant Type:
Chrysler spec OAT (Organic Acid Technology) antifreeze, typically orange or red
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (Mercedes-Benz NAG1 / W5A580)
Optional
Optional Transmission:
None for STR8 models
Features
Transmission Fluid:
MB Spec 236.10, ATF +4 (may be permissible depending on model year, consult service bulletin for definitive answer), or equivalent.
Drive Wheels:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
Approximately 194.7 inches
Width:
Approximately 73.1 inches
Height:
Approximately 57.7 inches
Weights
Curb Weight:
Approximately 3900 - 4000 lbs
Gross Vehicle Weight Rating:
N/A (typically found on vehicle sticker or chassis data)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (for driver and passenger, based on 2006-2008 models)
NHTSA Side Impact:
5-star (for front occupants), 4-star (for rear occupants, based on 2006-2008 models)
IIHS Side Impact:
Good (for 2006-2008 models)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability:
Standard Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver and front passenger airbags, front side curtain airbags
Seatbelts:
Front pretensioner seatbelts, LATCH child seat anchors
💡 Technology Features
Infotainment
Audio System:
Available premium Boston Acoustics sound system, SiriusXM satellite radio, navigation system (optional)
Display:
Color touchscreen display for navigation and audio controls (optional models)
Driver Assistance
Parking Assist:
Rear park assist sensors (optional)
Connectivity
Bluetooth:
Uconnect Bluetooth hands-free communication system (optional, depending on model year and trim)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, with full synthetic oil.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or at 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
Replace at 100,000 miles (typically using high-quality iridium plugs).
Transmission Fluid:
Inspect every 30,000 miles, replace fluid and filter typically every 60,000 miles or as per specific driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Full Synthetic (Chrysler MS-10850 or equivalent)
Engine Oil Capacity:
7.0 US quarts (with filter)
Coolant Capacity:
Approximately 10.5 US quarts
Brake Fluid Type:
DOT 3 (or DOT 4 depending on specific model year and caliper type)
Known Issues
Engine Misfires:
Can occur due to faulty ignition coils, spark plugs, or fuel injectors.
Transmission Slipping:
Potential issues with the NAG1 transmission, especially torque converter clutch or valve body issues, often related to fluid degradation or contamination.
Suspension Wear:
Common wear items include ball joints, control arm bushings, and sway bar links due to vehicle weight and performance driving.
Exhaust Manifold Cracks:
Can develop on HEMI engines, leading to exhaust leaks and ticking noises.
Water Pump:
Potential failure, especially at higher mileage.
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge, a division of Chrysler, has a long history of producing powerful and performance-oriented vehicles, often with a focus on American muscle car characteristics.
Model Evolution
Origin:
The Dodge Magnum was revived for the 2005 model year, based on the LX platform shared with the Chrysler 300 and Dodge Charger. The STR8 variant was introduced to offer a high-performance, V8-powered version.
Production
Manufacturing Plant:
Brampton Assembly Plant, Ontario, Canada
Production Years:
2006-2008 (STR8 model, though base Magnum continued longer)
🏆 Awards & Recognition
Recognitions
Performance Accolades:
While not heavily award-laden, the 6.1L HEMI engine itself was widely praised for its power and character, contributing to the STR8's enthusiast appeal.
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