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2004 Dodge Neon Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Platform: PG (Chrysler's Platform Code for the Neon) 👋 Introduction Market Position Market Segment: Compact car, economy segment. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Vehicle Selling Points: Affordable price, distinctive styling (for its era), available sporty variants (SRT-4), good fuel economy. Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the 2004 Dodge Neon, saving time and money on costly shop visits. 📋 Manual Details Coverage Areas Manual Type: Repair Manual Language: English Format: Downloadable Digital File (PDF) Page Count Estimated Page Count: Varies by specific content, typically 1500-2500+ pages for a comprehensive factory-style repair manual 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, piston and connecting rod, crankshaft, lubrication system, cooling system, fuel system, ignition system, emission control systems, starting system, charging system, engine performance diagnostics, engine repair procedures, engine specifications. Transmission Drivetrain: Manual transmission (Getrag F23), Automatic transmission (Chrysler's 41TE/42LE), clutch system, drive axles, propeller shaft (if applicable to AWD variants), differential, torque converter, transmission control module (TCM) diagnostics and repair. Brakes: Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS) components and diagnostics, brake fluid specifications, brake pedal, master cylinder, brake booster, parking brake system, brake bleeding procedures, component replacement. Suspension Steering: Front suspension (MacPherson strut), rear suspension (multi-link or torsion beam), shock absorbers, springs, control arms, ball joints, tie rods, power steering system, steering column, steering gear, wheel alignment specifications, troubleshooting suspension and steering issues. Electrical Electronics: Wiring diagrams for all circuits, battery, alternator, starter, fuses, relays, lighting systems (headlights, taillights, interior), instrument cluster, power windows, power locks, mirrors, wipers, horn, body control module (BCM), Powertrain Control Module (PCM), diagnostics of electrical faults, troubleshooting electrical systems. Body Chassis: Body construction, exterior panels, doors, hood, trunk lid, bumpers, interior trim, seat systems, glass replacement, seals, corrosion protection, chassis components, frame specifications, jacking and lifting points. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant specifications, A/C compressor, condenser, evaporator, heater core, blower motor, control panels, troubleshooting A/C and heating issues. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), tire rotations, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, electrical system diagnostics, engine performance problems, transmission shifting issues, brake system malfunctions, HVAC system faults. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all vehicle systems, including engine parts, transmission components, brake calipers, suspension arms, alternators, starters, pumps, sensors, actuators, and interior/exterior trim pieces. Rebuilding: Engine overhaul procedures, transmission disassembly and reassembly (where applicable), brake caliper rebuilding, power steering pump replacement. Diagnostics: OBD-II diagnostic trouble codes (DTCs) and their meanings, scan tool usage, sensor data interpretation, electronic control unit (ECU) functions and diagnostics. Technical Depth Depth Of Information: Comprehensive, covering everything from basic owner maintenance tasks to advanced diagnostic and repair procedures, suitable for both DIY enthusiasts and professional mechanics. Includes detailed torque specifications, clearances, and assembly sequences. Manual Type Details Manual Focus: Factory-style service and repair manual, providing detailed information for authorized service technicians and advanced DIYers. 📊 Manual Specifications File Format File Format: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Print Quality: High-resolution digital scans suitable for printing all pages. Binding Type Binding Type: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: EDZ (2.0L SOHC I4), EAS (2.0L DOHC I4 - for ACR/SRT-4 variants) Performance Horsepower Edz: 132 hp @ 5600 rpm Torque Edz: 130 lb-ft @ 4000 rpm Horsepower Eas Srt-4: 205 hp @ 5600 rpm (SRT-4) Torque Eas Srt-4: 220 lb-ft @ 4000 rpm (SRT-4) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Components Block Material: Aluminum Cylinder Head Material: Aluminum Ignition System Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug 🔧 Transmission Standard Standard Transmission: 5-speed Getrag F23 manual transmission (for non-SRT-4 models) Optional Optional Transmission: 4-speed automatic transmission (41TE/42LE) Features Automatic Transmission Features: Electronically controlled, adaptive shift patterns. Srt-4 Transmission Srt-4 Transmission Type: 5-speed Getrag F23 manual transmission with performance enhancements. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (or as specified in owner's manual) Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent) 📐 Dimensions Exterior Wheelbase: 104.1 inches Length: 175.1 inches Width: 67.4 inches Height: 55.8 inches Weights Curb Weight: Approx. 2,750 - 3,050 lbs (depending on trim and transmission) Gross Vehicle Weight Rating: Approx. 3,800 lbs Towing Capacity: Not Recommended/Not Applicable Cargo Cargo Volume: 15.0 cu ft (trunk) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (2004 model year, Dodge Neon Sedan) NHTSA Front Impact Passenger: Good...
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Stichworte: 2004 Car Cars Dodge Misc Neon
2004 Dodge Neon Repair Manual2004 Dodge Neon Repair Manual2004 Dodge Neon Repair Manual2004 Dodge Neon Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2004
Codes
Platform:
PG (Chrysler's Platform Code for the Neon)
👋 Introduction
Market Position
Market Segment:
Compact car, economy segment.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.
Key Features
Vehicle Selling Points:
Affordable price, distinctive styling (for its era), available sporty variants (SRT-4), good fuel economy.
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the 2004 Dodge Neon, saving time and money on costly shop visits.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Manual
Language:
English
Format:
Downloadable Digital File (PDF)
Page Count
Estimated Page Count:
Varies by specific content, typically 1500-2500+ pages for a comprehensive factory-style repair manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, piston and connecting rod, crankshaft, lubrication system, cooling system, fuel system, ignition system, emission control systems, starting system, charging system, engine performance diagnostics, engine repair procedures, engine specifications.
Transmission Drivetrain:
Manual transmission (Getrag F23), Automatic transmission (Chrysler's 41TE/42LE), clutch system, drive axles, propeller shaft (if applicable to AWD variants), differential, torque converter, transmission control module (TCM) diagnostics and repair.
Brakes:
Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS) components and diagnostics, brake fluid specifications, brake pedal, master cylinder, brake booster, parking brake system, brake bleeding procedures, component replacement.
Suspension Steering:
Front suspension (MacPherson strut), rear suspension (multi-link or torsion beam), shock absorbers, springs, control arms, ball joints, tie rods, power steering system, steering column, steering gear, wheel alignment specifications, troubleshooting suspension and steering issues.
Electrical Electronics:
Wiring diagrams for all circuits, battery, alternator, starter, fuses, relays, lighting systems (headlights, taillights, interior), instrument cluster, power windows, power locks, mirrors, wipers, horn, body control module (BCM), Powertrain Control Module (PCM), diagnostics of electrical faults, troubleshooting electrical systems.
Body Chassis:
Body construction, exterior panels, doors, hood, trunk lid, bumpers, interior trim, seat systems, glass replacement, seals, corrosion protection, chassis components, frame specifications, jacking and lifting points.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant specifications, A/C compressor, condenser, evaporator, heater core, blower motor, control panels, troubleshooting A/C and heating issues.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), tire rotations, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, electrical system diagnostics, engine performance problems, transmission shifting issues, brake system malfunctions, HVAC system faults.
Component Replacement:
Detailed step-by-step instructions for replacing major and minor components across all vehicle systems, including engine parts, transmission components, brake calipers, suspension arms, alternators, starters, pumps, sensors, actuators, and interior/exterior trim pieces.
Rebuilding:
Engine overhaul procedures, transmission disassembly and reassembly (where applicable), brake caliper rebuilding, power steering pump replacement.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs) and their meanings, scan tool usage, sensor data interpretation, electronic control unit (ECU) functions and diagnostics.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic owner maintenance tasks to advanced diagnostic and repair procedures, suitable for both DIY enthusiasts and professional mechanics. Includes detailed torque specifications, clearances, and assembly sequences.
Manual Type Details
Manual Focus:
Factory-style service and repair manual, providing detailed information for authorized service technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Quality:
High-resolution digital scans suitable for printing all pages.
Binding Type
Binding Type:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
EDZ (2.0L SOHC I4), EAS (2.0L DOHC I4 - for ACR/SRT-4 variants)
Performance
Horsepower Edz:
132 hp @ 5600 rpm
Torque Edz:
130 lb-ft @ 4000 rpm
Horsepower Eas Srt-4:
205 hp @ 5600 rpm (SRT-4)
Torque Eas Srt-4:
220 lb-ft @ 4000 rpm (SRT-4)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Components
Block Material:
Aluminum
Cylinder Head Material:
Aluminum
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug
🔧 Transmission
Standard
Standard Transmission:
5-speed Getrag F23 manual transmission (for non-SRT-4 models)
Optional
Optional Transmission:
4-speed automatic transmission (41TE/42LE)
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift patterns.
Srt-4 Transmission
Srt-4 Transmission Type:
5-speed Getrag F23 manual transmission with performance enhancements.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or as specified in owner's manual)
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
104.1 inches
Length:
175.1 inches
Width:
67.4 inches
Height:
55.8 inches
Weights
Curb Weight:
Approx. 2,750 - 3,050 lbs (depending on trim and transmission)
Gross Vehicle Weight Rating:
Approx. 3,800 lbs
Towing Capacity:
Not Recommended/Not Applicable
Cargo
Cargo Volume:
15.0 cu ft (trunk)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2004 model year, Dodge Neon Sedan)
NHTSA Front Impact Passenger:
Good (2004 model year, Dodge Neon Sedan)
NHTSA Side Impact Front Seat Passenger:
Good (2004 model year, Dodge Neon Sedan)
NHTSA Side Impact Rear Seat Passenger:
Good (2004 model year, Dodge Neon Sedan)
IIHS Front Offset Crash Rating:
Good (2004 model year, Dodge Neon)
Active Features
ABS:
Standard on most trims, optional on base models
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional side curtain airbags on some trims
Seatbelts:
3-point front and rear seat belts, pretensioners on front seats
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with amplifier. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not standard; requires aftermarket adapter or head unit replacement.
Instrumentation
Instrument Cluster:
Includes tachometer, speedometer, fuel gauge, coolant temperature gauge, odometer, trip odometer, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, using synthetic or synthetic blend oil for best results.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 60,000 - 100,000 miles (depending on plug type, platinum or iridium recommended).
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years.
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles. Manual: Inspect regularly, change if fluid appears contaminated or after significant repairs.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Service SJ or higher)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Mopar OAT or equivalent (typically pink or orange)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), EGR valve issues, oxygen sensor failures, power window regulator failures, interior trim creaks and rattles, premature wear on suspension components (ball joints, tie rod ends).
Srt-4 Specific Issues:
Clutch wear (especially in modified vehicles), turbocharger issues if not maintained properly, occasional fuel injector clogging.
📚 Vehicle History
Brand Heritage
Dodge History:
Dodge, a division of Chrysler (now Stellantis), has a long history of producing performance-oriented and value-driven vehicles.
Model Evolution
Neon Generations:
The 2004 model is part of the second generation (2000-2006) of the Dodge Neon, which saw significant redesigns and improvements over the first generation.
Production
Manufacturing Locations:
Belvidere Assembly Plant, Illinois, USA.
Production Years:
2000-2006 (Second Generation Neon)
🏆 Awards & Recognition
Recognitions
Model Year Awards:
While the 2004 model itself may not have specific prominent awards, the Dodge Neon family has been recognized for its value and performance in its segment over its production run. The SRT-4 variant was particularly well-regarded for its performance-per-dollar.
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