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2004 Dodge Neon Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Platform: PG (Project “P”) 👋 Introduction Market Position Market Segment: Compact Sedan/Coupe (Economy segment) Competitive Analysis Key Competitors 2004: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda3, Nissan Sentra. Key Features Vehicle Strengths 2004: Affordability, sporty styling (especially GT models), good fuel economy, surprisingly agile handling for its class. Manual Benefit 1: Empowers owners to perform DIY maintenance and repairs, saving money on labor costs. Manual Benefit 2: Provides access to factory-level technical data for accurate diagnostics and repairs. Manual Benefit 3: Enables quick troubleshooting and repair in remote locations via portable devices. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Service, Maintenance, Troubleshooting Secondary Coverage: Parts lookup (implied by 'Parts Catalogs' reference) Page Count Estimated Page Count: Highly Variable (OEM manuals are typically 800-1500+ pages, but this is a digital download, so exact count is not specified. The product description implies comprehensive coverage.) Manual Type Manual Type: OEM Service/Repair Manual (Reprint/Downloadable) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal and installation, internal component repair (pistons, rings, bearings, crankshaft, camshafts, valves, cylinder head), timing belt/chain service, oil pan and pump, cooling system, lubrication system. Engine Performance: Fuel system diagnosis and repair (injectors, fuel pump, regulator), ignition system, emissions control systems, turbocharger systems (if applicable to specific trims). Transmission: Manual and automatic transmission repair, clutch service, drive shafts, axle shafts, differential service. Brakes: Brake system diagnosis and repair (master cylinder, calipers, rotors, pads, lines, parking brake), ABS system. Steering: Steering system diagnosis and repair (power steering pump, rack and pinion, steering linkage), wheel alignment specifications. Suspension: Front and rear suspension component diagnosis and replacement (shocks, struts, control arms, ball joints, bushings), wheel bearing service. Electrical: Wiring diagrams, component testing, fuse and relay identification, charging system (alternator, battery), starting system, lighting, instrument cluster, power accessories, body control modules. Body: Body panel repair, interior trim removal and installation, door and window mechanisms, seals, bumpers. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair (compressor, condenser, evaporator, refrigerant, blower motor). Procedures Included Routine Maintenance: Oil change procedures, filter replacement, fluid level checks and top-offs, tire rotation, spark plug replacement, air filter replacement. Diagnostics: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, component testing procedures, multimeter usage. Repair Tasks: Step-by-step instructions for component replacement and repair across all major vehicle systems. Troubleshooting: Advanced troubleshooting scenarios, common problem identification, and solutions. Torque Specifications: Detailed torque values for all critical fasteners across the vehicle. Technical Depth Depth Level: Comprehensive (covering from routine maintenance to major component overhaul and electrical diagnostics). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable (designed for user to print specific pages, implying good resolution and clarity for diagrams). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EDZ (2.0L SOHC) / EAR (2.4L DOHC - SRT-4) Engine Displacement Edz: 2.0 Liters (1996 cc) Engine Configuration Edz: Inline 4-Cylinder Engine Aspiraton Edz: Naturally Aspirated Engine Valvetrain Edz: SOHC (Single Overhead Camshaft), 16 Valves Horsepower Edz: 132 hp @ 5600 rpm Torque Edz: 131 lb-ft @ 4000 rpm Performance Engine Displacement Srt4: 2.4 Liters (2429 cc) Engine Configuration Srt4: Inline 4-Cylinder Engine Aspiration Srt4: Turbocharged and Intercooled Engine Valvetrain Srt4: DOHC (Dual Overhead Camshaft), 16 Valves Horsepower Srt4: 230 hp @ 5300 rpm Torque Srt4: 250 lb-ft @ 2200 rpm (with overboost: 260 lb-ft) Fuel System Fuel Type: Unleaded gasoline (91 octane recommended for SRT-4) Fuel Delivery: Multi-port Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for SRT-4 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (Getrag or similar) Optional Optional Transmission: 4-Speed Automatic (42LE) Features Transmission Fluid Spec: ATF+4 (Automatic Transmission Fluid, Mopar part number 05010057AA or equivalent) Clutch Type: Hydraulically actuated diaphragm spring clutch (Manual Transmission) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 174.4 inches (4430 mm) Width: 67.7 inches (1720 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight Approx: 2700-2850 lbs (1225-1293 kg) depending on trim and transmission Gross Vehicle Weight Rating Gvwr Approx: 3700-3900 lbs (1678-1769 kg) Cargo Trunk Volume: Approx. 13.0 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good NHTSA Side Impact Front Seat: Acceptable (for models without side airbags) NHTSA Side Impact Rear Seat: Acceptable (for models without side airbags) Active Features ABS: Available/Optional on some trims, standard on SRT-4 Traction Control: Available/Optional on some trims, standard on SRT-4 Passive Features Airbags Front: Standard Airbags Side: Optional on most trims, standard on SRT-4 Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Infinity premium audio system on higher trims. Navigation: Not available on factory systems for this model year....
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Stichworte: 2004 Car Cars Dodge Neon
2004 Dodge Neon Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2004
Codes
Platform:
PG (Project “P”)
👋 Introduction
Market Position
Market Segment:
Compact Sedan/Coupe (Economy segment)
Competitive Analysis
Key Competitors 2004:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda3, Nissan Sentra.
Key Features
Vehicle Strengths 2004:
Affordability, sporty styling (especially GT models), good fuel economy, surprisingly agile handling for its class.
Manual Benefit 1:
Empowers owners to perform DIY maintenance and repairs, saving money on labor costs.
Manual Benefit 2:
Provides access to factory-level technical data for accurate diagnostics and repairs.
Manual Benefit 3:
Enables quick troubleshooting and repair in remote locations via portable devices.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting
Secondary Coverage:
Parts lookup (implied by 'Parts Catalogs' reference)
Page Count
Estimated Page Count:
Highly Variable (OEM manuals are typically 800-1500+ pages, but this is a digital download, so exact count is not specified. The product description implies comprehensive coverage.)
Manual Type
Manual Type:
OEM Service/Repair Manual (Reprint/Downloadable)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal and installation, internal component repair (pistons, rings, bearings, crankshaft, camshafts, valves, cylinder head), timing belt/chain service, oil pan and pump, cooling system, lubrication system.
Engine Performance:
Fuel system diagnosis and repair (injectors, fuel pump, regulator), ignition system, emissions control systems, turbocharger systems (if applicable to specific trims).
Transmission:
Manual and automatic transmission repair, clutch service, drive shafts, axle shafts, differential service.
Brakes:
Brake system diagnosis and repair (master cylinder, calipers, rotors, pads, lines, parking brake), ABS system.
Steering:
Steering system diagnosis and repair (power steering pump, rack and pinion, steering linkage), wheel alignment specifications.
Suspension:
Front and rear suspension component diagnosis and replacement (shocks, struts, control arms, ball joints, bushings), wheel bearing service.
Electrical:
Wiring diagrams, component testing, fuse and relay identification, charging system (alternator, battery), starting system, lighting, instrument cluster, power accessories, body control modules.
Body:
Body panel repair, interior trim removal and installation, door and window mechanisms, seals, bumpers.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair (compressor, condenser, evaporator, refrigerant, blower motor).
Procedures Included
Routine Maintenance:
Oil change procedures, filter replacement, fluid level checks and top-offs, tire rotation, spark plug replacement, air filter replacement.
Diagnostics:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, component testing procedures, multimeter usage.
Repair Tasks:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Troubleshooting:
Advanced troubleshooting scenarios, common problem identification, and solutions.
Torque Specifications:
Detailed torque values for all critical fasteners across the vehicle.
Technical Depth
Depth Level:
Comprehensive (covering from routine maintenance to major component overhaul and electrical diagnostics).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (designed for user to print specific pages, implying good resolution and clarity for diagrams).
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EDZ (2.0L SOHC) / EAR (2.4L DOHC - SRT-4)
Engine Displacement Edz:
2.0 Liters (1996 cc)
Engine Configuration Edz:
Inline 4-Cylinder
Engine Aspiraton Edz:
Naturally Aspirated
Engine Valvetrain Edz:
SOHC (Single Overhead Camshaft), 16 Valves
Horsepower Edz:
132 hp @ 5600 rpm
Torque Edz:
131 lb-ft @ 4000 rpm
Performance
Engine Displacement Srt4:
2.4 Liters (2429 cc)
Engine Configuration Srt4:
Inline 4-Cylinder
Engine Aspiration Srt4:
Turbocharged and Intercooled
Engine Valvetrain Srt4:
DOHC (Dual Overhead Camshaft), 16 Valves
Horsepower Srt4:
230 hp @ 5300 rpm
Torque Srt4:
250 lb-ft @ 2200 rpm (with overboost: 260 lb-ft)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane recommended for SRT-4)
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for SRT-4
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (Getrag or similar)
Optional
Optional Transmission:
4-Speed Automatic (42LE)
Features
Transmission Fluid Spec:
ATF+4 (Automatic Transmission Fluid, Mopar part number 05010057AA or equivalent)
Clutch Type:
Hydraulically actuated diaphragm spring clutch (Manual Transmission)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
174.4 inches (4430 mm)
Width:
67.7 inches (1720 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight Approx:
2700-2850 lbs (1225-1293 kg) depending on trim and transmission
Gross Vehicle Weight Rating Gvwr Approx:
3700-3900 lbs (1678-1769 kg)
Cargo
Trunk Volume:
Approx. 13.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Seat:
Acceptable (for models without side airbags)
NHTSA Side Impact Rear Seat:
Acceptable (for models without side airbags)
Active Features
ABS:
Available/Optional on some trims, standard on SRT-4
Traction Control:
Available/Optional on some trims, standard on SRT-4
Passive Features
Airbags Front:
Standard
Airbags Side:
Optional on most trims, standard on SRT-4
Seatbelts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity premium audio system on higher trims.
Navigation:
Not available on factory systems for this model year.
Driver Assistance
Cruise Control:
Available/Optional
Keyless Entry:
Available/Optional
Connectivity
Aux Input:
Not typically factory standard, aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to owner's manual for specific recommendation).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions.
Spark Plug Replacement:
SOHC: 60,000-100,000 miles (96,000-160,000 km) with platinum/iridium plugs. DOHC/SRT-4: Consult manual, typically 30,000-60,000 miles.
Timing Belt Replacement:
SOHC engine (EDZ): Typically 90,000-105,000 miles (145,000-169,000 km) or 7 years. Consult manual for precise interval and related components (tensioner, idler pulley, water pump).
Fluid Specifications
Engine Oil Type Spec:
API Certified SAE 5W-30 (or 5W-20 if specified for certain conditions/engines, consult manual).
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant (Chrysler specification MS-9803).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues 1:
Oil leaks from valve cover gasket or oil pan gasket.
Common Issues 2:
Radiator or heater core leaks.
Common Issues 3:
Alternator failure (especially on earlier models).
Common Issues 4:
CV joint failure (especially on performance models or with aggressive driving).
Common Issues 5:
Rear coil spring breakage (common structural issue on this generation).
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, a division of Chrysler (now Stellantis), has a long history of producing performance-oriented vehicles and practical American cars.
Model Evolution
Neon Generation 2:
This is the second generation of the Dodge Neon (PL platform), produced from 2000 to 2005. The 2004 model represents a mid-cycle refresh for this generation, featuring updated styling and features.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Production Years Gen2:
2000-2005
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Dodge Neon was named to Car and Driver's Ten Best list in 1997 (first generation).
Model Perception:
The Neon, especially the SRT-4 variant, gained a reputation for being a highly capable and affordable performance car.
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