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Dodge Neon 1999 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Chassis Code: P_Body 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, first-time car buyers, enthusiasts seeking DIY repair capabilities. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protegé. Key Features Design: Distinctive cab-forward design, spacious interior for its class, sporty handling (especially the ACR models). Value Proposition: Affordable pricing, good fuel economy, surprisingly robust performance when optioned with larger engines or performance packages. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Total Pages: 1500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All engine types, including SOHC and DOHC variants, internal components, cooling, lubrication, fuel delivery, ignition, emissions control. Transmission: Manual (5-speed) and Automatic (3-speed and 4-speed automatic transaxle) systems, including operation, diagnosis, repair, and overhaul. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, and related components. Suspension: Front MacPherson struts, rear torsion beam axle, control arms, ball joints, shock absorbers, springs, bushings, wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, and associated components. Brakes: Front disc brakes, rear drum brakes (or disc brakes on some trims), hydraulic system, ABS system (if equipped), parking brake, component replacement, bleeding procedures. Electrical: Complete electrical system schematics, battery, charging system, starting system, lighting, ignition, instrument cluster, body control modules, power windows, locks, mirrors, wipers, horn, power antenna. Body: Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, dashboard, HVAC components. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant handling, diagnosis, and repair. Emissions: Emissions control systems, catalytic converter, O2 sensors, EVAP system, EGR system, diagnosis and repair. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement, tire rotation. Diagnosis: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), electrical circuit testing, component testing procedures. Repair: Step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair. Disassembly Assembly: Detailed instructions for dismantling and reassembling all major components and systems. Specifications: Torque specifications for all fasteners, electrical component testing specifications, alignment settings, fluid capacities, and other critical data. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle circuits. Technical Depth Depth: Comprehensive, covering basic maintenance through complete engine and transmission rebuilds, including diagnostics and component-level repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 2.0L SOHC (16-valve) I4 (GAC / AGT) Engine Displacement: 1996 cc (122 cu in) Horsepower Sohc: 132 hp @ 6000 rpm Torque Sohc: 130 lb-ft @ 4800 rpm Optional Engine Engine Code: 2.0L DOHC (16-valve) I4 (ACR / ESX) Engine Displacement: 1996 cc (122 cu in) Horsepower DOHc: 150 hp @ 6000 rpm (standard ACR) Torque DOHc: 135 lb-ft @ 5000 rpm (standard ACR) Performance Engine: 2.0L DOHC Turbocharged I4 (ACR Turbo / R/T Turbo - limited production, not standard on all 1999 models but covered in later manuals) Performance Engine Horsepower Turbo: Approx. 180-190 hp (Varies by specific package) Torque Turbo: Approx. 190-200 lb-ft (Varies by specific package) Fuel System Induction: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline (87 octane recommended, higher may be specified for performance variants) Cooling System Coolant Type: Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (e.g., Mopar 50/50 mix) Lubrication Oil Type: SAE 5W-30 API Service SG or SH, or Certified for API Certified SG Oil Capacity: 4.0 US quarts (3.8 liters) with filter change (for 2.0L engines) 🔧 Transmission Standard Type: 5-Speed Manual Transaxle Optional Type: 4-Speed Automatic Transaxle (41TE/42LE family) Type Alt: 3-Speed Automatic Transaxle (A500/A518 family - less common on 1999 models, more prevalent in earlier generations) Features Manual Fluid Type: Manual Transmission Fluid (MTF) - Refer to specific manual recommendations, often GL-4 specification. Automatic Fluid Type: ATF+4 (Chrysler's proprietary fluid, though earlier versions may have used ATF+3 or Dexron III equivalent. The manual will specify the exact type and change intervals for the 1999 model.) Automatic Fluid Capacity: Approx. 7.7 US quarts (7.3 liters) for 4-speed automatic with converter (check dipstick for accurate level). 📐 Dimensions Exterior Length: 162.9 inches (4138 mm) Width: 66.9 inches (1700 mm) Height: 53.2 inches (1351 mm) (Coupe) / 53.7 inches (1364 mm) (Sedan) Wheelbase: 104.3 inches (2649 mm) Weights Curb Weight: Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration Gross Vehicle Weight Rating: Refer to VIN plate/vehicle data sticker 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (for 1999 model) NHTSA Passenger Front Impact: 4...
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Stichworte: 1999 Car Cars Dodge Misc Neon
Dodge Neon 1999 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1999
Codes
Chassis Code:
P_Body
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Budget-conscious consumers, first-time car buyers, enthusiasts seeking DIY repair capabilities.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protegé.
Key Features
Design:
Distinctive cab-forward design, spacious interior for its class, sporty handling (especially the ACR models).
Value Proposition:
Affordable pricing, good fuel economy, surprisingly robust performance when optioned with larger engines or performance packages.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Total Pages:
1500+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine types, including SOHC and DOHC variants, internal components, cooling, lubrication, fuel delivery, ignition, emissions control.
Transmission:
Manual (5-speed) and Automatic (3-speed and 4-speed automatic transaxle) systems, including operation, diagnosis, repair, and overhaul.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential, and related components.
Suspension:
Front MacPherson struts, rear torsion beam axle, control arms, ball joints, shock absorbers, springs, bushings, wheel alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, and associated components.
Brakes:
Front disc brakes, rear drum brakes (or disc brakes on some trims), hydraulic system, ABS system (if equipped), parking brake, component replacement, bleeding procedures.
Electrical:
Complete electrical system schematics, battery, charging system, starting system, lighting, ignition, instrument cluster, body control modules, power windows, locks, mirrors, wipers, horn, power antenna.
Body:
Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, dashboard, HVAC components.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant handling, diagnosis, and repair.
Emissions:
Emissions control systems, catalytic converter, O2 sensors, EVAP system, EGR system, diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement, tire rotation.
Diagnosis:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), electrical circuit testing, component testing procedures.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair.
Disassembly Assembly:
Detailed instructions for dismantling and reassembling all major components and systems.
Specifications:
Torque specifications for all fasteners, electrical component testing specifications, alignment settings, fluid capacities, and other critical data.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle circuits.
Technical Depth
Depth:
Comprehensive, covering basic maintenance through complete engine and transmission rebuilds, including diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L SOHC (16-valve) I4 (GAC / AGT)
Engine Displacement:
1996 cc (122 cu in)
Horsepower Sohc:
132 hp @ 6000 rpm
Torque Sohc:
130 lb-ft @ 4800 rpm
Optional Engine
Engine Code:
2.0L DOHC (16-valve) I4 (ACR / ESX)
Engine Displacement:
1996 cc (122 cu in)
Horsepower DOHc:
150 hp @ 6000 rpm (standard ACR)
Torque DOHc:
135 lb-ft @ 5000 rpm (standard ACR)
Performance Engine:
2.0L DOHC Turbocharged I4 (ACR Turbo / R/T Turbo - limited production, not standard on all 1999 models but covered in later manuals)
Performance Engine
Horsepower Turbo:
Approx. 180-190 hp (Varies by specific package)
Torque Turbo:
Approx. 190-200 lb-ft (Varies by specific package)
Fuel System
Induction:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded gasoline (87 octane recommended, higher may be specified for performance variants)
Cooling System
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (e.g., Mopar 50/50 mix)
Lubrication
Oil Type:
SAE 5W-30 API Service SG or SH, or Certified for API Certified SG
Oil Capacity:
4.0 US quarts (3.8 liters) with filter change (for 2.0L engines)
🔧 Transmission
Standard
Type:
5-Speed Manual Transaxle
Optional
Type:
4-Speed Automatic Transaxle (41TE/42LE family)
Type Alt:
3-Speed Automatic Transaxle (A500/A518 family - less common on 1999 models, more prevalent in earlier generations)
Features
Manual Fluid Type:
Manual Transmission Fluid (MTF) - Refer to specific manual recommendations, often GL-4 specification.
Automatic Fluid Type:
ATF+4 (Chrysler's proprietary fluid, though earlier versions may have used ATF+3 or Dexron III equivalent. The manual will specify the exact type and change intervals for the 1999 model.)
Automatic Fluid Capacity:
Approx. 7.7 US quarts (7.3 liters) for 4-speed automatic with converter (check dipstick for accurate level).
📐 Dimensions
Exterior
Length:
162.9 inches (4138 mm)
Width:
66.9 inches (1700 mm)
Height:
53.2 inches (1351 mm) (Coupe) / 53.7 inches (1364 mm) (Sedan)
Wheelbase:
104.3 inches (2649 mm)
Weights
Curb Weight:
Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration
Gross Vehicle Weight Rating:
Refer to VIN plate/vehicle data sticker
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (for 1999 model)
NHTSA Passenger Front Impact:
4 Stars (for 1999 model)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some trims.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seat belts, pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.
Display:
Analog gauges for speedometer, tachometer, fuel, and temperature. Small LCD for odometer and trip meter.
Driver Assistance
Cruise Control:
Optional cruise control system on most models.
Connectivity
Aux Input:
N/A (No factory auxiliary input; aftermarket solutions available).
Bluetooth:
N/A (No factory Bluetooth connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using recommended synthetic blend or full synthetic oil. Severe service may require more frequent changes.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for Platinum Plus spark plugs (if equipped), or 30,000 miles for conventional spark plugs.
Transmission Fluid Change:
Automatic: Every 60,000 miles (96,000 km) or every 4 years. Manual: Inspect as needed, change at higher mileage intervals (e.g., 100,000 miles) or if performance degrades.
Coolant Change Interval:
Every 5 years or 100,000 miles (160,000 km) for the initial change, then every 3 years or 60,000 miles (96,000 km) thereafter.
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 or Type MS-5747-D (Refer to manual for specific recommendation, often Chrysler's power steering fluid)
Known Issues
Engine:
Head gasket failures (especially on early SOHC engines), oil leaks from front crank seal, PCM (Powertrain Control Module) failure, intake manifold gasket leaks.
Transmission:
Automatic transmission hard shifting or delayed engagement, potential for torque converter issues.
Suspension Steering:
Front suspension creaks and rattles (worn bushings, ball joints), power steering pump whine or leaks.
Electrical:
Window regulator failures, dashboard warning light illumination (e.g., check engine, ABS), alternator issues.
Body Interior:
Door lock actuator failure, interior trim rattles, AC system leaks (evaporator).
📚 Vehicle History
Brand Heritage
Brand Parent Company:
Chrysler Corporation (at the time of manufacture)
Model Evolution
Generation:
First Generation (1995-1999)
Design Philosophy:
Cab-forward design inspired by sports cars, emphasizing interior space and aerodynamic efficiency.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
1995-1999 (for the first generation)
🏆 Awards & Recognition
Recognitions
Automobile Magazine All Stars:
Awarded Automobile Magazine All-Star in 1997 for its class, highlighting its value and driving dynamics.
Consumer Reports:
Received mixed reviews from Consumer Reports regarding reliability in its early years, but improved in later model years. Specific ratings for 1999 are available for consultation.
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