2004 Dodge Neon And Srt-4 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Variant: SRT-4 Year: 2004 Codes Platform Code: P-platform (Third Generation) 👋 Introduction Market Position Segment: Compact Performance Sedan (SRT-4), Compact Sedan/Coupe (Neon) Competitive Analysis Key Competitors Srt4: Honda Civic Si, Mitsubishi Lancer O-Z Rally/ES, Subaru Impreza WRX, Mazda Protege Mazdaspeed Key Competitors Neon: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Unique Selling Proposition Srt4: High horsepower-to-weight ratio, aggressive styling, factory-tuned performance suspension and brakes. Manual Target Audience: DIY enthusiasts, independent mechanics, performance tuning shops. Value Proposition Cost Savings: Enables owners to perform maintenance and repairs themselves, saving on dealership labor costs. 📋 Manual Details Coverage Areas Market Coverage: North America (USDM, Canadian Spec) Engine Coverage: 2.0L Turbocharged I4 (SRT-4), 2.0L SOHC I4 (Neon) Transmission Coverage: 5-Speed Manual (All models) Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Driveline, Transaxle Chassis: Suspension, Brakes, Steering, Wheels & Tires, Frame & Bumpers Body And Interior: Body, Doors, Windows, Seats, HVAC, Audio/Video, Restraints (Airbags/Seatbelts) Electrical And Electronics: Wiring Diagrams, Electronic Control Modules (ECMs), Instrument Cluster, Lighting, Horn, Power Systems, Speed Control, Vehicle Theft Security, Chime/Buzzer, Message Systems Procedures Included Maintenance: Scheduled Maintenance, Lubrication, Fluid Changes, Filter Replacements Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Component Testing Repair And Rebuild: Engine Rebuilds, Transmission Overhauls, Brake Component Replacement, Suspension Component Replacement, Body Panel Repair Installation And Adjustment: Component Installation (e.g., brakes, suspension), Alignment Procedures, Clutch Adjustment Technical Depth Depth: Comprehensive: From basic fluid checks and filter changes to complete engine and transmission disassembly/reassembly, electrical system diagnostics, and body repair. 📊 Manual Specifications File Format File Type: PDF Readability: Searchable text, bookmark support Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Requirements Reader Software: Adobe PDF Reader Compression Software: WinZip (or equivalent unzipping utility) ⚙️ Engine Specifications Primary Engine Neon Engine: 2.0L (1995cc) SOHC Naturally Aspirated I4 (420A engine code for some earlier models, later models used GEMA-derived engines or similar) Srt4 Engine: 2.4L (2429cc) DOHC Turbocharged I4 (EDV/EDZ engine code, a variant of the Chrysler World Engine family) Performance Neon Horsepower: Approximately 132 hp @ 5600 rpm (varies by specific engine and market) Neon Torque: Approximately 130 lb-ft @ 4200 rpm (varies) Srt4 Horsepower: 205 hp @ 5600 rpm (factory rating) Srt4 Torque: 220 lb-ft @ 2200-4200 rpm (factory rating) Fuel System Neon Fuel System: Multi-port Fuel Injection (MPI) Srt4 Fuel System: Sequential Electronic Fuel Injection (SEFI) with Turbocharger Induction Srt4 Turbocharger Details: Mitsubishi TD04-13G Turbocharger, Air-to-Air Intercooler Engine Management Engine Control Module: PCM (Powertrain Control Module) 🔧 Transmission Standard Transmission Type All: 5-Speed Manual Transmission Optional Optional Transmission: N/A for 2004 SRT-4 and most Neon variants. Some non-performance Neon trims may have offered automatic transmissions, but this manual focuses on performance models with manual gearboxes. Features Srt4 Transmission Features: Designed for performance, likely with specific gear ratios suited for the turbocharged engine. Clutch type: Single Dry Plate. Fluid Specifications Manual Transmission Fluid: Typically API GL-4 or GL-5 rated manual transmission fluid, viscosity grade 75W-90 or 75W-85. Specific Mopar P/N would be detailed in the manual. 📐 Dimensions Exterior Wheelbase: 104.5 inches (2654 mm) Length: 174.4 inches (4430 mm) (Sedan) Width: 67.7 inches (1720 mm) Height: 55.5 inches (1410 mm) (SRT-4), 54.6 inches (1387 mm) (Neon Sedan) Weights Curb Weight Srt4: Approx. 2980 lbs (1352 kg) Curb Weight Neon: Approx. 2600-2800 lbs (1179-1270 kg) (depending on body style and trim) Cargo Trunk Volume: Approx. 14.0 cu ft (varies slightly by model) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star driver, 4-star passenger (for 2003 model year as proxy, specific 2004 may vary but generally consistent) IIHS Side Impact: Good (for 2003 model year as proxy) Active Features Braking System: Front: 11.8-inch vented discs, Rear: 10.1-inch solid discs (SRT-4 with optional ABS). Neon models may have smaller rotors or rear drums on lower trims. ABS: Available, standard on SRT-4, optional on some Neon trims. Passive Features Airbags: Frontal airbags standard. Side airbags available on some trims. Seatbelts: 3-point front and rear seatbelts, pretensioners for front occupants. 💡 Technology Features Infotainment Audio System Options: Factory AM/FM/CD player, optional Infinity speaker system, optional CD changer. Driver Assistance Cruise Control: Standard on most trims, including SRT-4. Connectivity Gauges Srt4: Includes a prominent boost gauge in the center stack for the SRT-4 model. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type. Refer to manual for exact recommendation. Air Filter Replacement: Every 12,000-30,000 miles (20,000-50,000 km) or as needed based on inspection. Spark Plug Replacement: Typically 30,000-60,000...
Comprehensive: From basic fluid checks and filter changes to complete engine and transmission disassembly/reassembly, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Searchable text, bookmark support
Print Quality
Printability:
All pages printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader Software:
Adobe PDF Reader
Compression Software:
WinZip (or equivalent unzipping utility)
⚙️ Engine Specifications
Primary Engine
Neon Engine:
2.0L (1995cc) SOHC Naturally Aspirated I4 (420A engine code for some earlier models, later models used GEMA-derived engines or similar)
Srt4 Engine:
2.4L (2429cc) DOHC Turbocharged I4 (EDV/EDZ engine code, a variant of the Chrysler World Engine family)
Performance
Neon Horsepower:
Approximately 132 hp @ 5600 rpm (varies by specific engine and market)
Neon Torque:
Approximately 130 lb-ft @ 4200 rpm (varies)
Srt4 Horsepower:
205 hp @ 5600 rpm (factory rating)
Srt4 Torque:
220 lb-ft @ 2200-4200 rpm (factory rating)
Fuel System
Neon Fuel System:
Multi-port Fuel Injection (MPI)
Srt4 Fuel System:
Sequential Electronic Fuel Injection (SEFI) with Turbocharger
N/A for 2004 SRT-4 and most Neon variants. Some non-performance Neon trims may have offered automatic transmissions, but this manual focuses on performance models with manual gearboxes.
Features
Srt4 Transmission Features:
Designed for performance, likely with specific gear ratios suited for the turbocharged engine. Clutch type: Single Dry Plate.
Fluid Specifications
Manual Transmission Fluid:
Typically API GL-4 or GL-5 rated manual transmission fluid, viscosity grade 75W-90 or 75W-85. Specific Mopar P/N would be detailed in the manual.
Approx. 2600-2800 lbs (1179-1270 kg) (depending on body style and trim)
Cargo
Trunk Volume:
Approx. 14.0 cu ft (varies slightly by model)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star driver, 4-star passenger (for 2003 model year as proxy, specific 2004 may vary but generally consistent)
IIHS Side Impact:
Good (for 2003 model year as proxy)
Active Features
Braking System:
Front: 11.8-inch vented discs, Rear: 10.1-inch solid discs (SRT-4 with optional ABS). Neon models may have smaller rotors or rear drums on lower trims.
ABS:
Available, standard on SRT-4, optional on some Neon trims.
Passive Features
Airbags:
Frontal airbags standard. Side airbags available on some trims.
Seatbelts:
3-point front and rear seatbelts, pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System Options:
Factory AM/FM/CD player, optional Infinity speaker system, optional CD changer.
Driver Assistance
Cruise Control:
Standard on most trims, including SRT-4.
Connectivity
Gauges Srt4:
Includes a prominent boost gauge in the center stack for the SRT-4 model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type. Refer to manual for exact recommendation.
Air Filter Replacement:
Every 12,000-30,000 miles (20,000-50,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically 30,000-60,000 miles (50,000-100,000 km) for standard plugs. High-performance plugs may have different intervals. Refer to manual for specific type and interval.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 for SRT-4 (often synthetic recommended due to turbocharging). Refer to manual for exact specification and API rating.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent power steering fluid meeting Chrysler MS-5901.
Oil leaks, radiator leaks, power steering pump failure, AC system issues, rust on body panels, timing belt replacement (non-interference engine assumed for some variants, but check manual).
Recalibration Notes
Timing Belt Replacement Neon:
Critical maintenance item for the 2.0L SOHC engine to prevent catastrophic engine damage if it breaks. Interval usually around 60,000-90,000 miles.
📚 Vehicle History
Brand Heritage
Dodge Division:
Dodge is a long-standing American brand known for performance-oriented vehicles, trucks, and vans within the Chrysler (now Stellantis) portfolio.
Model Evolution
Neon Generations:
First Generation (1995-1999), Second Generation (2000-2005). This manual covers the second generation.
Srt Development:
Street and Racing Technology (SRT) division was established to enhance Chrysler product performance. The SRT-4 was a significant performance variant of the Neon.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Production Years
Neon Production Span:
1995-2005
🏆 Awards & Recognition
Recognitions
Desempeño Srt4:
The SRT-4 was widely praised for its exceptional performance for its price point, earning accolades in automotive publications for its aggressive acceleration and handling.
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