Dodge Neon SRT 4 2004 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Year: 2004 Codes Platform Code: PG Engine Code Primary: EBC 👋 Introduction Market Position Segment: Compact performance sedan Target Audience: Enthusiasts seeking a potent, affordable performance vehicle. Competitive Analysis Key Competitors: Honda Civic Si, Acura RSX, Volkswagen GTI, Subaru WRX (early models). Key Features Performance Focus: Emphasis on turbocharged power and sport-tuned chassis. Value Proposition: High performance per dollar compared to competitors. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Page Count Estimated Page Count: Approximately 2000+ pages (typical for a complete factory manual) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (2.4L Turbocharged I4), fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control, engine performance diagnostics, turbocharger system. Transmission Systems: Manual transmission (Getrag '282' 5-speed), clutch system, driveline components (axles, CV joints). Brake Systems: Front disc brakes (Brembo 4-piston calipers), rear disc brakes, Anti-lock Braking System (ABS), brake fluid specifications and bleeding procedures. Suspension And Steering: Front struts, rear independent suspension, power steering system, wheel alignment specifications. Electrical Systems: Battery, charging system, starting system, lighting, gauges and instruments, body control modules, engine control module (ECM) wiring diagrams, fuse and relay locations, diagnostic trouble codes (DTCs). Body And Interior: Body construction, exterior trim, doors, hood, trunk, interior trim, seats, HVAC system, airbags. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, belt inspection and replacement. Repair Procedures: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, clutch service, electrical component diagnosis and replacement. Troubleshooting Guides: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Technical Depth Diagnostic Capabilities: Advanced diagnostics including ECM data analysis, sensor testing, and actuator testing. Rebuild Specifications: Detailed specifications for engine and transmission component clearances, torque values, and assembly procedures. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2.4L DOHC 16-valve turbocharged inline-4 (World Engine) Engine Displacement: 2378 cc (145 cubic inches) Bore X Stroke: 87.5 mm x 98.0 mm Compression Ratio: 8.1:1 Turbocharger Details: Garrett GT2554R or similar; wastegate-controlled boost Performance Horsepower: 230 hp @ 5500 rpm (SAE Net) Torque: 250 lb-ft @ 3200 rpm (SAE Net) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded premium gasoline (91 octane or higher recommended) Fuel Pump Type: In-tank electric 🔧 Transmission Standard Transmission Type: Getrag '282' 5-speed manual Optional Optional Transmission: N/A (Manual only) Features Clutch Type: Hydraulically actuated single dry plate Final Drive Ratio: 3.73:1 Transmission Fluid Spec: Mopar Manual Transmission Fluid (or equivalent API GL-4, SAE 75W-90) 📐 Dimensions Exterior Length: 168.9 inches (4290 mm) Width: 67.4 inches (1712 mm) Height: 55.9 inches (1420 mm) Wheelbase: 104.4 inches (2650 mm) Front Track: 57.7 inches (1465 mm) Rear Track: 57.5 inches (1460 mm) Weights Curb Weight: 2976 lbs (1350 kg) Gross Vehicle Weight Rating: 3770 lbs (1710 kg) Cargo Trunk Capacity: 13.0 cubic feet (368 L) 🛡️ Safety Features Ratings NHTSA Front Driver: Good NHTSA Front Passenger: Good IIHS Small Overlap Front: N/A (Test not performed for this model year) Active Features ABS: Standard Traction Control: Optional Passive Features Airbags Front: Standard (Driver and Passenger) Seatbelts: 3-point active front and rear seat belts 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player; optional premium audio system. Gauges And Instrumentation: Includes a prominent boost gauge in the center stack for performance monitoring. Driver Assistance Cruise Control: Standard Antilock Brakes: Standard Connectivity Power Windows Locks: Standard Keyless Entry: Optional 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (whichever comes first), depending on driving conditions. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 30,000-50,000 miles (platinum or iridium recommended for performance). Coolant Flush: Every 30,000-50,000 miles or 2-3 years. Brake Fluid Flush: Every 2 years or 30,000 miles. Fluid Specifications Engine Oil Capacity: 4.5 quarts (4.3 L) with filter change Engine Oil Viscosity: 5W-30 (synthetic or synthetic blend recommended for turbocharged engines) Coolant Type: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (or equivalent HOAT - Hybrid Organic Acid Technology) Power Steering Fluid: Mopar Power Steering Fluid (or equivalent Dexron III/Mercon ATF) Known Issues Turbo Lag And Boost Control: Some models may experience inconsistent boost or turbo lag; requires proper diagnosis of wastegate, boost solenoid, and vacuum lines. Clutch Wear: High-performance driving can lead to accelerated clutch wear. Clutch pedal feel and engagement point are key indicators. Fuel Injector Clogging: Can occur due to poor fuel quality or age, leading to misfires and performance issues. Suspension Components: Worn bushings, ball joints, and struts can lead to noise and handling degradation. PCM Updates:...
Mopar Power Steering Fluid (or equivalent Dexron III/Mercon ATF)
Known Issues
Turbo Lag And Boost Control:
Some models may experience inconsistent boost or turbo lag; requires proper diagnosis of wastegate, boost solenoid, and vacuum lines.
Clutch Wear:
High-performance driving can lead to accelerated clutch wear. Clutch pedal feel and engagement point are key indicators.
Fuel Injector Clogging:
Can occur due to poor fuel quality or age, leading to misfires and performance issues.
Suspension Components:
Worn bushings, ball joints, and struts can lead to noise and handling degradation.
PCM Updates:
Early models may benefit from PCM software updates for improved drivability and emissions.
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Dodge has a long history of performance-oriented vehicles, dating back to muscle car era.
Model Evolution
Neon Genesis:
The Dodge Neon was introduced in 1994 as Chrysler's entry into the compact car segment, aiming to compete with Japanese and European rivals.
Srt Division Creation:
SRT (Street and Racing Technology) division was established to develop specialized performance versions of existing Chrysler vehicles. The SRT-4 was a key product of this division.
Neon Srt4 Introduction:
The SRT-4 variant of the Neon was introduced for the 2003 model year, significantly enhancing the performance of the standard Neon.
Production
Production Period Srt4:
2003-2005
Assembly Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Sport Compact Car Magazine:
Frequently praised by automotive publications like Sport Compact Car Magazine for its performance and value.
Ratings
Performance Value:
Widely recognized as a benchmark for affordable performance compacts of its era.
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