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2004 DODGE Neon SRT-4 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Year: 2004 Codes Platform: PL Vin Character Model Year: 4 👋 Introduction Market Position Segment: Compact performance sedan Target Audience: Enthusiasts, performance-oriented drivers, DIY mechanics Competitive Analysis Key Competitors: Subaru WRX, Mitsubishi Lancer Evolution, Volkswagen GTI Key Features Distinctive Selling Points: Turbocharged engine, aggressive styling, potent performance for its price point Manual Value Proposition: Provides dealership-level technical data for DIY enthusiasts and independent repair shops. 📋 Manual Details Coverage Areas Primary Coverage: Complete vehicle service and repair Trim Levels Covered: SRT-4 Page Count Estimated Pages: Approximately 2000+ Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, emissions control Engine Performance: Turbocharger system, intercooler, engine control module (ECM) diagnostics Transmission: Manual transmission (T850), clutch system, drive axles, mounts Brakes: Hydraulic system, ABS, front and rear brake components, parking brake Steering: Power steering system, steering column, linkage Suspension: Front and rear suspension components, alignment, shock absorbers, springs Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams HVAC: Heating, ventilation, air conditioning system, components, refrigerant handling Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors Body Interior: Seating, dashboard, trim panels, airbags, seat belts Chassis: Frame, subframes, corrosion protection Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs) Repair: Component removal, installation, overhaul, replacement procedures Adjustment: Wheel alignment, clutch adjustment, brake adjustment Specifications: Torque specifications, clearances, fluid capacities, resistance values Wiring Diagrams: Detailed electrical circuit diagrams for all systems Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostic Tools: Information on necessary special tools and diagnostic equipment 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick access to information Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: GEMA (G-Engine A) Engine Type: Inline 4-cylinder, turbocharged and intercooled Displacement: 2.4 Liters (2429 cc) Bore X Stroke: 87.5 mm x 101.0 mm Compression Ratio: 8.1:1 Performance Horsepower: 230 hp @ 5800 rpm Torque: 250 lb-ft @ 3600 rpm Turbocharger Model: Garrett GT1749G Boost Pressure Regulated: 16.5 psi (1.14 bar) Fuel System Fuel Delivery: Sequential multi-port fuel injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fuel Injector Flow Rate: 360 cc/min Engine Management ECM Manufacturer: Siemens 🔧 Transmission Standard Type: Getrag T850 5-speed manual Features Gear Ratios 1St: 3.154 Gear Ratios 2Nd: 1.895 Gear Ratios 3Rd: 1.286 Gear Ratios 4Th: 0.970 Gear Ratios 5Th: 0.744 Final Drive Ratio: 3.545 Clutch Type: Hydraulically actuated, single dry plate Transmission Fluid Fluid Type: Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90) Fluid Capacity: 2.2 liters (2.3 US quarts) 📐 Dimensions Exterior Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 55.7 inches (1415 mm) Wheelbase: 104.3 inches (2649 mm) Front Track: 58.2 inches (1478 mm) Rear Track: 57.9 inches (1471 mm) Ground Clearance: 5.2 inches (132 mm) Weights Curb Weight: 2970 lbs (1347 kg) Gross Vehicle Weight Rating: 3790 lbs (1719 kg) Cargo Trunk Volume: 13.1 cubic feet (371 liters) Wheels And Tires Standard Wheel Size: 17 x 7.5 inches Standard Tire Size: 225/45R17 Bolt Pattern: 5 x 100 mm Offset: +42 mm 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 5-star NHTSA Front Passenger Impact: 5-star NHTSA Side Driver Impact: 4-star NHTSA Side Rear Passenger Impact: 4-star IIHS Frontal Offset: Good Active Features ABS: Standard (4-wheel disc brakes with ABS) Traction Control: Standard Passive Features Airbags Front: Standard advanced multi-stage driver and front-passenger airbags Airbags Side: Optional front-seat side-impact airbags Seat Belts: 3-point active-locking seat belts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Optional Infinity II premium audio system with amplifier and subwoofer Head Unit Features: AM/FM stereo, CD player, optional cassette player Driver Assistance ABS: Standard anti-lock braking system Traction Control: Standard traction control system Connectivity Cruise Control: Standard 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specifics) Air Filter Replacement: Every 15,000-30,000 miles or as needed Spark Plug Replacement: Every 30,000-60,000 miles (refer to manual for specific plug type and gap) Timing Belt Replacement: Not applicable (Timing chain is used) Coolant Flush: Every 30,000-50,000 miles or 2-3 years Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic (preferred for turbocharged engines) Engine Oil Capacity: 4.5 quarts (4.3 liters) with filter Coolant Type: HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue or orange color Power Steering Fluid: Mopar Power Steering Fluid or Dexron III/Mercon ATF Brake Fluid Type: DOT 3 Known Issues Common Problems Engine: Cracked exhaust manifold (due to heat), turbo oil feed line...
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2004 DODGE Neon SRT-4 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Year:
2004
Codes
Platform:
PL
Vin Character Model Year:
4
👋 Introduction
Market Position
Segment:
Compact performance sedan
Target Audience:
Enthusiasts, performance-oriented drivers, DIY mechanics
Competitive Analysis
Key Competitors:
Subaru WRX, Mitsubishi Lancer Evolution, Volkswagen GTI
Key Features
Distinctive Selling Points:
Turbocharged engine, aggressive styling, potent performance for its price point
Manual Value Proposition:
Provides dealership-level technical data for DIY enthusiasts and independent repair shops.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete vehicle service and repair
Trim Levels Covered:
SRT-4
Page Count
Estimated Pages:
Approximately 2000+
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, emissions control
Engine Performance:
Turbocharger system, intercooler, engine control module (ECM) diagnostics
Transmission:
Manual transmission (T850), clutch system, drive axles, mounts
Brakes:
Hydraulic system, ABS, front and rear brake components, parking brake
Steering:
Power steering system, steering column, linkage
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams
HVAC:
Heating, ventilation, air conditioning system, components, refrigerant handling
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors
Body Interior:
Seating, dashboard, trim panels, airbags, seat belts
Chassis:
Frame, subframes, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs)
Repair:
Component removal, installation, overhaul, replacement procedures
Adjustment:
Wheel alignment, clutch adjustment, brake adjustment
Specifications:
Torque specifications, clearances, fluid capacities, resistance values
Wiring Diagrams:
Detailed electrical circuit diagrams for all systems
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostic Tools:
Information on necessary special tools and diagnostic equipment
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick access to information
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMA (G-Engine A)
Engine Type:
Inline 4-cylinder, turbocharged and intercooled
Displacement:
2.4 Liters (2429 cc)
Bore X Stroke:
87.5 mm x 101.0 mm
Compression Ratio:
8.1:1
Performance
Horsepower:
230 hp @ 5800 rpm
Torque:
250 lb-ft @ 3600 rpm
Turbocharger Model:
Garrett GT1749G
Boost Pressure Regulated:
16.5 psi (1.14 bar)
Fuel System
Fuel Delivery:
Sequential multi-port fuel injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Injector Flow Rate:
360 cc/min
Engine Management
ECM Manufacturer:
Siemens
🔧 Transmission
Standard
Type:
Getrag T850 5-speed manual
Features
Gear Ratios 1St:
3.154
Gear Ratios 2Nd:
1.895
Gear Ratios 3Rd:
1.286
Gear Ratios 4Th:
0.970
Gear Ratios 5Th:
0.744
Final Drive Ratio:
3.545
Clutch Type:
Hydraulically actuated, single dry plate
Transmission Fluid
Fluid Type:
Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)
Fluid Capacity:
2.2 liters (2.3 US quarts)
📐 Dimensions
Exterior
Length:
174.4 inches (4430 mm)
Width:
67.4 inches (1712 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
104.3 inches (2649 mm)
Front Track:
58.2 inches (1478 mm)
Rear Track:
57.9 inches (1471 mm)
Ground Clearance:
5.2 inches (132 mm)
Weights
Curb Weight:
2970 lbs (1347 kg)
Gross Vehicle Weight Rating:
3790 lbs (1719 kg)
Cargo
Trunk Volume:
13.1 cubic feet (371 liters)
Wheels And Tires
Standard Wheel Size:
17 x 7.5 inches
Standard Tire Size:
225/45R17
Bolt Pattern:
5 x 100 mm
Offset:
+42 mm
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-star
NHTSA Front Passenger Impact:
5-star
NHTSA Side Driver Impact:
4-star
NHTSA Side Rear Passenger Impact:
4-star
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard (4-wheel disc brakes with ABS)
Traction Control:
Standard
Passive Features
Airbags Front:
Standard advanced multi-stage driver and front-passenger airbags
Airbags Side:
Optional front-seat side-impact airbags
Seat Belts:
3-point active-locking seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Optional Infinity II premium audio system with amplifier and subwoofer
Head Unit Features:
AM/FM stereo, CD player, optional cassette player
Driver Assistance
ABS:
Standard anti-lock braking system
Traction Control:
Standard traction control system
Connectivity
Cruise Control:
Standard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specifics)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Spark Plug Replacement:
Every 30,000-60,000 miles (refer to manual for specific plug type and gap)
Timing Belt Replacement:
Not applicable (Timing chain is used)
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic (preferred for turbocharged engines)
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter
Coolant Type:
HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue or orange color
Power Steering Fluid:
Mopar Power Steering Fluid or Dexron III/Mercon ATF
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Cracked exhaust manifold (due to heat), turbo oil feed line restrictions, piston ring wear, clutch chatter
Common Problems Suspension:
Worn control arm bushings, premature strut failure
Common Problems Electrical:
Faulty radiator fan control module, issues with window regulators
Common Problems Transmission:
Transmission mount wear, synchro issues in high-mileage transmissions
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Group LLC (formerly DaimlerChrysler)
Model Evolution
Neon Introduction:
The Dodge Neon was first introduced in 1994 as a compact car, replacing the Dodge Shadow and Plymouth Sundance.
Srt Development:
The SRT (Street and Racing Technology) division developed the SRT-4 variant, transforming the Neon into a potent performance machine.
Second Generation Neon:
The 2004 model is part of the second generation Neon (2000-2005), which featured a redesigned exterior and interior.
Production
Manufacturing Plant:
Belvidere, Illinois, USA
Production Years
Srt-4 Production Run:
2003-2005
🏆 Awards & Recognition
Recognitions
Car And Driver Tenth Best:
Named to Car and Driver's 10Best list for 2003 and 2004
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