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Dodge Ram 1500 2500 3500 Truck Complete Workshop Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500, Ram 2500, Ram 3500 Year: 2005 Codes Platform Code: DR (Fourth Generation Ram Pickup) 👋 Introduction Market Position Segment: Heavy-duty pickup truck Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Vehicle Strengths: Robust chassis, strong towing capacity, variety of powertrain options, comfortable ride for a truck 📋 Manual Details Coverage Areas Coverage: Complete Workshop Service Repair Page Count Estimated Pages: Over 2000 (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, inspection, repair, assembly of all engine components Engine Control System: ECM operation, diagnostic trouble codes (DTCs), fuel injection, ignition timing Transmission Manual: Service and repair procedures for all manual transmissions Transmission Automatic: Service and repair procedures for all automatic transmissions, including torque converter Drivetrain: Front and rear axle service, driveshafts, universal joints, CV joints (if applicable) Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering gear, steering column, tie rods Brakes: Hydraulic system, ABS, brake calipers, rotors, pads, parking brake Electrical System: Wiring diagrams, charging system, starting system, lighting, fuses, relays HVAC: Heating, ventilation, and air conditioning system components and service Body And Frame: Body panel removal/installation, interior trim, doors, windows, frame inspection Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch Fuel System: Fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emissions (EVAP) Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Entertainment And Navigation: Radio, speakers, optional navigation system components Safety And Security: Airbag system, seat belts, alarm system Procedures Included Preventive Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues, DTC interpretation Repair And Rebuild: Detailed procedures for component removal, disassembly, inspection, repair, and reassembly Electrical Diagnostics: Component testing, circuit diagnosis, wiring schematic interpretation Component Replacement: Detailed instructions for replacing all major and minor components Special Tools: Identification and usage of required specialized tools for specific procedures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages with clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine 1: 4.7L Magnum V8 (P-Code) Engine 1 Power: Approx. 235 hp @ 4,500 rpm Engine 1 Torque: Approx. 295 lb-ft @ 3,200 rpm Engine 2 Engine 2: 5.7L HEMI V8 (M-Code) Engine 2 Performance Engine 2 Power: Approx. 345 hp @ 5,000 rpm Engine 2 Torque: Approx. 375 lb-ft @ 4,000 rpm Engine 3 Engine 3: 5.9L Cummins Turbo Diesel I6 (C-Code) Engine 3 Performance Engine 3 Power: Approx. 305 hp @ 2,900 rpm Engine 3 Torque: Approx. 555 lb-ft @ 1,700 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Gasoline), High-pressure common rail direct injection (Diesel) 🔧 Transmission Standard Transmission 1500 Gas: 4-speed automatic (42RLE), 6-speed manual (NV3500) Transmission 2500 3500 Gas: 4-speed automatic (48RE) Transmission 2500 3500 Diesel: 5-speed manual (G56), 4-speed automatic (48RE) Optional Transmission Optional 1500: 5-speed automatic (545RFE) on some HEMI models Features Transfer Case: 2-speed part-time 4WD system (NV244/NV273, depending on model/trim) 📐 Dimensions Exterior Wheelbase Options: Various depending on cab and bed configuration (e.g., 131.3" to 160.5") Length Options: Various depending on cab and bed configuration (e.g., 219.0" to 250.1") Cargo Bed Length Options: 6'4" (short bed), 8'0" (long bed) Weights Gvwr Range: 6,000 lbs to 11,500 lbs (depending on model and configuration) Curb Weight Range: Approx. 4,500 lbs to 7,500 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Test: Five-star driver, four-star passenger (for some configurations) IIHS Frontal Offset: Good (for some configurations) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Electronic Stability Control (ESC) and Traction Control (on some models) Passive Features Airbags: Front airbags, optional side curtain airbags on some models Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio Options: AM/FM stereo, CD player, cassette player (optional), satellite radio (optional) Driver Assistance Parking Sensors: Optional rear parking assist system Connectivity Power Outlets: 12V power outlets 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on engine, oil type, and driving conditions (refer to manual for specifics). Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Transmission Fluid Change: Every 30,000-60,000 miles for automatic transmissions, manual transmissions as per manual recommendations. Fluid Specifications Engine Oil 4.7L: SAE 5W-30 (API SG or higher) Engine Oil 5.7L Hemi: SAE 5W-20 (API SN or higher) - check manual for specific viscosity and API rating. Engine Oil 5.9L Cummins: SAE 15W-40 (API CJ-4 or equivalent...
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Dodge Ram 1500 2500 3500 Truck Complete Workshop Service Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 1500, Ram 2500, Ram 3500
Year:
2005
Codes
Platform Code:
DR (Fourth Generation Ram Pickup)
👋 Introduction
Market Position
Segment:
Heavy-duty pickup truck
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Key Features
Vehicle Strengths:
Robust chassis, strong towing capacity, variety of powertrain options, comfortable ride for a truck
📋 Manual Details
Coverage Areas
Coverage:
Complete Workshop Service Repair
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, inspection, repair, assembly of all engine components
Engine Control System:
ECM operation, diagnostic trouble codes (DTCs), fuel injection, ignition timing
Transmission Manual:
Service and repair procedures for all manual transmissions
Transmission Automatic:
Service and repair procedures for all automatic transmissions, including torque converter
Drivetrain:
Front and rear axle service, driveshafts, universal joints, CV joints (if applicable)
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering gear, steering column, tie rods
Brakes:
Hydraulic system, ABS, brake calipers, rotors, pads, parking brake
Electrical System:
Wiring diagrams, charging system, starting system, lighting, fuses, relays
HVAC:
Heating, ventilation, and air conditioning system components and service
Body And Frame:
Body panel removal/installation, interior trim, doors, windows, frame inspection
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emissions (EVAP)
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Entertainment And Navigation:
Radio, speakers, optional navigation system components
Safety And Security:
Airbag system, seat belts, alarm system
Procedures Included
Preventive Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, DTC interpretation
Repair And Rebuild:
Detailed procedures for component removal, disassembly, inspection, repair, and reassembly
Electrical Diagnostics:
Component testing, circuit diagnosis, wiring schematic interpretation
Component Replacement:
Detailed instructions for replacing all major and minor components
Special Tools:
Identification and usage of required specialized tools for specific procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, printable pages with clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.7L Magnum V8 (P-Code)
Engine 1 Power:
Approx. 235 hp @ 4,500 rpm
Engine 1 Torque:
Approx. 295 lb-ft @ 3,200 rpm
Engine 2
Engine 2:
5.7L HEMI V8 (M-Code)
Engine 2 Performance
Engine 2 Power:
Approx. 345 hp @ 5,000 rpm
Engine 2 Torque:
Approx. 375 lb-ft @ 4,000 rpm
Engine 3
Engine 3:
5.9L Cummins Turbo Diesel I6 (C-Code)
Engine 3 Performance
Engine 3 Power:
Approx. 305 hp @ 2,900 rpm
Engine 3 Torque:
Approx. 555 lb-ft @ 1,700 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Gasoline), High-pressure common rail direct injection (Diesel)
🔧 Transmission
Standard
Transmission 1500 Gas:
4-speed automatic (42RLE), 6-speed manual (NV3500)
Transmission 2500 3500 Gas:
4-speed automatic (48RE)
Transmission 2500 3500 Diesel:
5-speed manual (G56), 4-speed automatic (48RE)
Optional
Transmission Optional 1500:
5-speed automatic (545RFE) on some HEMI models
Features
Transfer Case:
2-speed part-time 4WD system (NV244/NV273, depending on model/trim)
📐 Dimensions
Exterior
Wheelbase Options:
Various depending on cab and bed configuration (e.g., 131.3" to 160.5")
Length Options:
Various depending on cab and bed configuration (e.g., 219.0" to 250.1")
Cargo
Bed Length Options:
6'4" (short bed), 8'0" (long bed)
Weights
Gvwr Range:
6,000 lbs to 11,500 lbs (depending on model and configuration)
Curb Weight Range:
Approx. 4,500 lbs to 7,500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Five-star driver, four-star passenger (for some configurations)
IIHS Frontal Offset:
Good (for some configurations)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Electronic Stability Control (ESC) and Traction Control (on some models)
Passive Features
Airbags:
Front airbags, optional side curtain airbags on some models
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo, CD player, cassette player (optional), satellite radio (optional)
Driver Assistance
Parking Sensors:
Optional rear parking assist system
Connectivity
Power Outlets:
12V power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on engine, oil type, and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, manual transmissions as per manual recommendations.
Fluid Specifications
Engine Oil 4.7L:
SAE 5W-30 (API SG or higher)
Engine Oil 5.7L Hemi:
SAE 5W-20 (API SN or higher) - check manual for specific viscosity and API rating.
Engine Oil 5.9L Cummins:
SAE 15W-40 (API CJ-4 or equivalent diesel-specific)
Transmission Fluid Auto:
ATF+4 (Chrysler)
Transmission Fluid Manual:
Refer to manual for specific fluid type (e.g., manual transmission fluid meeting specific standards)
Coolant:
50/50 mixture of Mopar Antifreeze/Coolant (MS-9769 or equivalent) and distilled water
Known Issues
Common Problems Gas:
Lifter noise (4.7L), plenum gasket leaks, EGR valve issues, occasional transmission hard shifts
Common Problems Diesel:
VP44 injection pump failures (early models), lift pump failures, HVAC blend door actuator issues, exhaust manifold leaks
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Ram nameplate gaining popularity for its robust engineering and towing capabilities.
Model Evolution
Ram Fourth Generation:
The 2005 model year falls within the fourth generation of the Ram pickup (DR platform, 2002-2008), which introduced significant styling and mechanical updates.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan; St. Louis, Missouri (assembly plants for Ram pickups)
🏆 Awards & Recognition
Recognitions
Truck Of The Year Nominations:
Ram trucks consistently competed for and received accolades in the truck segment during this era from various automotive publications.
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