🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 / 3500 Year: 2002 👋 Introduction Market Position Market Segment: Heavy-duty pickup truck, serving commercial, fleet, and demanding personal use customers requiring significant towing and hauling capabilities. Competitive Analysis Competitors: Ford F-250/F-350 Super Duty, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD. Key Features Vehicle Strengths: Renowned for robust chassis, powerful Cummins turbodiesel engine option, excellent towing and payload capacities, and generally strong build quality for its class. Manual Value Proposition Value For Buyers: Essential for owners performing their own maintenance and repairs, or for independent repair shops. Provides factory-level accuracy, saving time and money by avoiding incorrect procedures or unnecessary part replacements. 📋 Manual Details Coverage Areas Coverage: Complete service, maintenance, and repair for all systems of the 2002 Dodge Ram 2500 and 3500. Page Count Page Count: Estimated 2000+ pages (typical for full service manuals of this era and vehicle type) Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: Digital (likely PDF, potentially CD-ROM for older distributions) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul procedures for all gasoline and diesel engine variants including: 5.9L Magnum V8, 5.7L HEMI V8 (less common for 2500/3500 in 2002, but possible), 5.9L Cummins Turbo Diesel I6. Transmission: Coverage for NV4500 5-speed manual, NV5600 6-speed manual, and 48RE 4-speed automatic transmissions, including torque converters, clutch service, hydraulic systems, and electronic controls. Drivetrain: Front and rear axle service (Dana 44, Dana 50/60, Spicer), transfer case operation and repair (NV241DHD, NV273DHD), driveshaft maintenance, U-joints, CV joints. Brakes: Front disc brake overhaul, rear drum/disc brake service, ABS system diagnostics and repair, hydraulic system bleeding, parking brake adjustments. Suspension: Front and rear suspension component replacement (leaf springs, coil springs, shock absorbers, control arms, ball joints, sway bars), alignment specifications. Steering: Power steering system diagnosis and repair, steering gear service, steering column components, tie rods, drag links. Electrical System: Comprehensive wiring diagrams, fuse box locations, battery and charging system service, starter motor and alternator repair, lighting system troubleshooting, power accessories, instrument cluster diagnostics. Body And Interior: Body panel removal and installation, door hardware, interior trim, seat mechanisms, HVAC system service, body control module (BCM) information, glass replacement. Fuel System: Fuel pump replacement, fuel filter service, fuel injector cleaning and testing, evaporative emissions (EVAP) system diagnosis. Cooling System: Radiator and fan service, water pump replacement, thermostat operation, coolant types and capacities, pressure testing. Exhaust System: Exhaust manifold repair, catalytic converter replacement, muffler and pipe service, oxygen sensor testing. Procedures Included Maintenance: Detailed scheduled maintenance intervals (oil changes, fluid flushes, filter replacements), lubrication points, tire rotation, inspection checklists. Troubleshooting: Systematic diagnostic procedures, common fault codes (OBD-II), symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems, including torque specifications, special tool requirements, and assembly sequences. Diagnostics: Engine performance diagnostics, ABS diagnostics, transmission fault tracing, electrical system troubleshooting using wiring diagrams and test procedures. Technical Depth Depth: Comprehensive; covers everything from basic fluid level checks and filter replacements to complete engine and transmission overhauls, electrical system diagnostics, and body repairs. 📊 Manual Specifications File Format File Format Details: Likely a high-resolution PDF with searchable text, vector-based diagrams for clarity, and bookmark functionality for easy navigation. Print quality will depend on the source printing or PDF rendering. Print Quality Print Quality Notes: Assuming a professionally produced digital reproduction, expect sharp text and clear, legible diagrams. Original manuals were printed on durable paper suitable for workshop environments. Binding Type Binding Type Notes: Original manuals were typically perfect-bound or spiral-bound for lay-flat usability in a workshop. Digital versions offer navigation through bookmarks and hyperlinks. Paper Type Paper Type Notes: Original manuals used heavy-duty, often coated paper to withstand grease and workshop conditions. Digital format bypasses this requirement. ⚙️ Engine Specifications Primary Engine Engine Options: 5.9L OHV V8 Magnum (gasoline), 5.9L OHV I6 Cummins Turbo Diesel (12-valve and 24-valve variants common for this year). Performance Gas 5.9L Magnum V8: Approx. 245-250 hp and 345-350 lb-ft torque (specifications vary slightly by application and year updates). Performance Diesel 5.9L Cummins Turbo Diesel: Approx. 235-250 hp and 460-500 lb-ft torque (depending on 12-valve or 24-valve, and specific model configuration). Fuel System Gasoline: Multi-point Fuel Injection (MPI). Diesel: Rotary injection pump (VE for earlier 12V), P7100 for later 12V, and Bosch VP44 injection pump for 24-valve engines. Ignition System Gasoline: Distributorless Ignition System (DIS) or Distributor Ignition (DI) depending on exact configuration. Cooling System Capacity Diesel: Approx. 21 quarts (19.9 liters). Capacity Gasoline: Approx. 17 quarts (16.1 liters). Oil Capacity Diesel Oil Capacity: 10 quarts (9.5 L) of 15W-40 API CI-4 or CH-4 diesel engine oil (check manual for exact spec). Gasoline Oil Capacity: 6 quarts (5.7 L) of 5W-30 or 10W-30 API SN/SM/SL engine oil (check manual for exact spec). 🔧 Transmission Standard Transmission Manual Options: New Process (NV) 4500...