2006 Dodge Ram Pickup 2500 4X4 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 2500 Year: 2006 Drivetrain: 4X4 Generation Platform: Third Generation Ram (DR/DH/D1/DC/DM) Codes Chassis Code: DR 👋 Introduction Market Position Vehicle Class: Heavy-duty pickup truck. Target Audience: Buyers and owners who require in-depth repair and maintenance information for their Dodge Ram 2500. Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD. Key Features Vehicle Strengths: Renowned for its powerful Hemi V8 and Cummins turbodiesel engines, robust construction, and towing/hauling capabilities. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Print (assumed based on description) Page Count Page Count: Detailed page count not specified, but typically extensive for factory service manuals (often 1000+ pages). 📖 Manual Coverage Systems Covered Engine Mechanical: Covers all aspects of engine operation, disassembly, assembly, and diagnosis for available engine configurations. Engine Electrical: Includes wiring diagrams, component testing, ECM/PCM diagnostics, and sensor analysis. Fuel System: Details fuel injection system, fuel pump, injectors, fuel pressure regulator, and emissions control components. Cooling System: Covers radiator, water pump, thermostat, cooling fans, and coolant specifications. Exhaust System: Includes exhaust manifolds, catalytic converter, mufflers, and emission control devices. Transmission Manual: Detailed repair procedures for manual transmissions, including clutch system and related components. Transmission Automatic: Comprehensive overhaul and diagnostic information for automatic transmissions, including valve body and torque converter. Transfer Case: Specific repair and maintenance for the 4x4 transfer case, including operation and components. Drivetrain Axles: Covers front and rear axle assemblies, differentials, U-joints, and CV joints. Brakes System: Detailed information on hydraulic system, ABS, brake pads, rotors, calipers, and bleeding procedures. Suspension System: Covers front and rear suspension components, shock absorbers, springs, control arms, and alignment. Steering System: Includes power steering system, steering column, tie rods, and steering gear. Electrical System: Covers battery, charging system, starting system, lighting, and accessory circuits. Body And Frame: Includes body panel removal and installation, chassis structure, and associated hardware. HVAC System: Details climate control system, AC components, heater core, and refrigerant handling. Interior Trim: Covers removal and installation of interior panels, seats, and dashboard components. Wheels And Tires: Information on tire sizes, pressures, wheel specifications, and torque requirements. Procedures Included Preventative Maintenance: Detailed schedules and instructions for oil changes, filter replacements, fluid checks, and lubrication. Troubleshooting Guides: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Component Diagnosis: Step-by-step testing procedures for individual components using diagnostic tools and specifications. Component Replacement: Instructions for removing, installing, and adjusting all major vehicle components. Rebuild Procedures: In-depth instructions for the overhaul of engines, transmissions, and differentials. Wiring Diagrams: Complete and detailed wiring schematics for all vehicle electrical systems. Specifications And Tolerances: Includes all necessary torque values, clearances, and measurements for proper assembly and repair. Emissions Control Service: Information on diagnostic procedures and repairs related to the vehicle's emissions system. Diagnostic Trouble Codes DTCs: Listing and interpretation of DTCs with associated diagnostic steps. Technical Depth Depth Of Coverage: Factory-level detail suitable for professional technicians and advanced DIYers. Diagnostic Capabilities: Covers advanced diagnostics including oscilloscope use, scan tool data interpretation, and system testing. Repair Complexity: Extensive repair procedures ranging from simple fluid changes to complete engine and transmission overhauls. 📊 Manual Specifications File Format File Format: Typically delivered as a printable PDF or a collection of PDF chapters. Print Quality Diagram Quality: High-quality diagrams, illustrations, and exploded views for clarity. Text Readability: Easy-to-read text with clear instructions and formatting. Binding Type Binding Type: N/A (for digital/PDF format). If printed, typically a durable comb or spiral binding for ease of use in a workshop. Paper Type Paper Type: N/A (for digital/PDF format). If printed, uses heavy-duty paper stock resistant to workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Options: 2006 Ram 2500 typically offered the 5.7L Hemi V8 (250-270 hp, 375-395 lb-ft torque) and the 5.9L Cummins Turbo Diesel (325 hp, 600 lb-ft torque). Performance Engine Displacement Gas: 5.7 Liters (345 cubic inches) Engine Displacement Diesel: 5.9 Liters (359 cubic inches) Fuel System Fuel System Gas: Multi-Point Fuel Injection (MPI) Fuel System Diesel: Common Rail Direct Injection (CRDI) Engine Codes Engine Codes: Hemi V8: EZH, Cummins Diesel: ISB (common, specific variations exist). 🔧 Transmission Standard Standard Transmission: Often paired with the 6-speed manual transmission (NV5600 on some Cummins models) or the 4-speed automatic (48RE on diesel, 45RFE/545RFE on gasoline). Optional Optional Transmission: Availability of automatic transmissions (e.g., 48RE for diesel) as an option over manual. Features Transmission Fluid Gas: ATF+4 (for automatic transmissions) Transmission Fluid Diesel: ATF+4 (for 48RE automatic transmissions) Transfer Case Type: Electronic shift transfer case (e.g., NP271D for manual, NP241DHD for automatic). 📐 Dimensions Exterior Wheelbase: Varies by cab configuration (e.g., 140.5 inches for Regular Cab, 160.5 inches for Quad Cab). Overall Length: Varies by configuration and bed length. Weights Curb Weight: Typically starts around 6,000 lbs and increases significantly...
Lifter tick (Hemi), water pump leaks, exhaust manifold leaks.
Suspension Wear:
Ball joints, tie rod ends, and front-end components can experience wear due to heavy use.
Brake Wear:
Heavy-duty use can accelerate brake pad and rotor wear.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, dating back to the 1930s.
Model Evolution
Third Generation Ram:
The 2006 model is part of the third generation (2002-2008), which saw significant design and engineering updates, including the introduction of the Hemi V8 and a refined interior.
Production
Manufacturing Plant:
Saltillo Truck Plant, Mexico and Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific 2006 awards for the Ram 2500 aren't prominently cited, the third-generation Ram platform received critical acclaim for its styling and capability.
Ratings
Diesel Engine Ratings:
The 5.9L Cummins Turbo Diesel was highly regarded for its reliability and power, often earning positive reviews from automotive publications.
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