Dodge Ram 2500 Series 1995 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Series Year: 1995 Generation Code: Second Generation (1994-2002) 👋 Introduction Market Position Target Audience: Dodge Ram 2500 Series 1995 owners, DIY mechanics, professional technicians Competitive Analysis Manual Authenticity: Actual Genuine Repair Service Factory Manuals, not 3rd party Key Features Content Value: Teaches what factory-trained technicians know, enables informed maintenance and repair decisions, guides through all repair procedures Delivery Method Delivery: Instant download link on checkout page after payment 📋 Manual Details Coverage Areas Main Coverage: Full Factory Service Repair Manual Download PDF Page Count Estimated Pages: Hundreds (specific count not provided but implied to be extensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle Braking System: Brake System Electrical & Electronics: Wiring Diagram, Electrical System, Engine Control System Suspension & Steering: Suspension, Steering Cooling & Fuel: Cooling System, Fuel Injection/Fuel System HVAC & Emissions: Heater/Air Conditioner, Emission System Chassis & Body: Chassis/Body, Interior Safety Systems: Restraint System Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics: Troubleshooting, Advanced Troubleshooting Guide Repair & Rebuild: Complete diagnostic and repair procedures, step-by-step instructions, detailed substeps, component rebuilds Technical Depth Depth Level: Comprehensive (covers all aspects of repair, from fundamentals to advanced diagnostics) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable without any restriction, high resolution Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download - user prints on own preference) Software Requirements Reader: Adobe PDF Reader Compatibility Operating Systems: All PC based Windows operating systems and Mac ⚙️ Engine Specifications Primary Engine Engine Options 1995 Ram 2500: 5.2L (318 ci) Magnum V8, 5.9L (360 ci) Magnum V8, 5.9L (359 ci) Cummins Turbo Diesel I6 Performance Typical Hp 5.2L Magnum V8: Approx. 230 hp @ 4,000 rpm (varies slightly by application) Typical Torque 5.2L Magnum V8: Approx. 295 lb-ft @ 2,400 rpm (varies slightly by application) Typical Hp 5.9L Magnum V8: Approx. 245 hp @ 4,000 rpm (varies slightly by application) Typical Torque 5.9L Magnum V8: Approx. 335 lb-ft @ 3,200 rpm (varies slightly by application) Typical Hp 5.9L Cummins Turbo Diesel: Approx. 175 hp @ 2,500 rpm (varies by specific engine code) Typical Torque 5.9L Cummins Turbo Diesel: Approx. 420 lb-ft @ 1,600 rpm (varies by specific engine code) Fuel System Induction Gasoline: Electronic Multi-Point Fuel Injection (MPI) Induction Diesel: Direct Injection, Turbocharged 🔧 Transmission Standard Gasoline Transmission Type Gasoline: 4-Speed Automatic (46RH, 47RH) or 5-Speed Manual (NV4500) Standard Diesel Transmission Type Diesel: 4-Speed Automatic (47RH) or 5-Speed Manual (NV4500) Features Overdrive Gears: Overdrive gear (4th in automatic, 5th in manual) for improved fuel economy on highway 📐 Dimensions Exterior Wheelbase Options: 134.7 inches (standard cab, long bed), 140.5 inches (club cab, standard bed) Bed Length Options: 6.3 ft (short bed), 8.0 ft (long bed) Weights Gvwr Range: Approximately 8,500 lbs to 9,500 lbs (depending on configuration) Curb Weight Range: Approximately 5,500 lbs to 6,500 lbs (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Crash Test Data: Data for 1995 models may be limited; focus on system integrity rather than specific star ratings typical of modern vehicles. Active Features ABS: Anti-lock Braking System (ABS) available, particularly on rear wheels or 4-wheel system Passive Features Airbags: Driver-side airbag standard; passenger airbag not standard on all trims for 1995 Seatbelts: Three-point seat belts for front occupants, lap belts for rear passengers (if equipped) 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette or CD player options. Basic speaker systems. Driver Assistance Cruise Control: Standard on many trims, optional on others. Connectivity Bluetooth Phone: Not available from factory Diagnostics OBD Standard: OBD-I (On-Board Diagnostics I) system; diagnostic codes accessed via flash codes or specialized scanners. Manual provides procedures for this. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months for gasoline engines, consult manual for diesel specifics. Check owner's manual for exact intervals. Transmission Fluid Change: Recommended at 30,000-60,000 miles or as per severe service schedule. Consult manual for fluid type and capacity. Coolant Flush: Typically every 30,000-50,000 miles or 2-3 years for conventional coolant. Fluid Specifications Engine Oil Gasoline 5.2L 5.9L: SAE 10W-30 or 10W-40 API SG or higher. Consult manual for exact viscosity based on temperature. Engine Oil Diesel 5.9L Cummins: API CD or CE rated diesel engine oil, SAE 15W-40 recommended. Consult manual for exact specifications. Transmission Fluid Automatic: Chrysler ATF+3 (or equivalent for older models requiring Dexron II/III compatible fluid - consult manual for specific transmission type) Transmission Fluid Manual: GL-5 gear oil, SAE 75W-90 or 75W-140 (depending on transmission model NV4500). Coolant: Conventional Green Ethylene Glycol based coolant, 50/50 mix with distilled water. Known Issues Common Wear Items: Ball joints, tie rod ends, u-joints, water pumps, brake components, lift pump...
Comprehensive (covers all aspects of repair, from fundamentals to advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable without any restriction, high resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download - user prints on own preference)
Software Requirements
Reader:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC based Windows operating systems and Mac
⚙️ Engine Specifications
Primary Engine
Engine Options 1995 Ram 2500:
5.2L (318 ci) Magnum V8, 5.9L (360 ci) Magnum V8, 5.9L (359 ci) Cummins Turbo Diesel I6
Performance
Typical Hp 5.2L Magnum V8:
Approx. 230 hp @ 4,000 rpm (varies slightly by application)
Typical Torque 5.2L Magnum V8:
Approx. 295 lb-ft @ 2,400 rpm (varies slightly by application)
Typical Hp 5.9L Magnum V8:
Approx. 245 hp @ 4,000 rpm (varies slightly by application)
Typical Torque 5.9L Magnum V8:
Approx. 335 lb-ft @ 3,200 rpm (varies slightly by application)
Typical Hp 5.9L Cummins Turbo Diesel:
Approx. 175 hp @ 2,500 rpm (varies by specific engine code)
Typical Torque 5.9L Cummins Turbo Diesel:
Approx. 420 lb-ft @ 1,600 rpm (varies by specific engine code)
Fuel System
Induction Gasoline:
Electronic Multi-Point Fuel Injection (MPI)
Induction Diesel:
Direct Injection, Turbocharged
🔧 Transmission
Standard Gasoline
Transmission Type Gasoline:
4-Speed Automatic (46RH, 47RH) or 5-Speed Manual (NV4500)
Standard Diesel
Transmission Type Diesel:
4-Speed Automatic (47RH) or 5-Speed Manual (NV4500)
Features
Overdrive Gears:
Overdrive gear (4th in automatic, 5th in manual) for improved fuel economy on highway
📐 Dimensions
Exterior
Wheelbase Options:
134.7 inches (standard cab, long bed), 140.5 inches (club cab, standard bed)
Bed Length Options:
6.3 ft (short bed), 8.0 ft (long bed)
Weights
Gvwr Range:
Approximately 8,500 lbs to 9,500 lbs (depending on configuration)
Curb Weight Range:
Approximately 5,500 lbs to 6,500 lbs (depending on engine and configuration)
🛡️ Safety Features
Ratings
NHTSA Crash Test Data:
Data for 1995 models may be limited; focus on system integrity rather than specific star ratings typical of modern vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) available, particularly on rear wheels or 4-wheel system
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag not standard on all trims for 1995
Seatbelts:
Three-point seat belts for front occupants, lap belts for rear passengers (if equipped)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette or CD player options. Basic speaker systems.
Driver Assistance
Cruise Control:
Standard on many trims, optional on others.
Connectivity
Bluetooth Phone:
Not available from factory
Diagnostics
OBD Standard:
OBD-I (On-Board Diagnostics I) system; diagnostic codes accessed via flash codes or specialized scanners. Manual provides procedures for this.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months for gasoline engines, consult manual for diesel specifics. Check owner's manual for exact intervals.
Transmission Fluid Change:
Recommended at 30,000-60,000 miles or as per severe service schedule. Consult manual for fluid type and capacity.
Coolant Flush:
Typically every 30,000-50,000 miles or 2-3 years for conventional coolant.
Fluid Specifications
Engine Oil Gasoline 5.2L 5.9L:
SAE 10W-30 or 10W-40 API SG or higher. Consult manual for exact viscosity based on temperature.
Engine Oil Diesel 5.9L Cummins:
API CD or CE rated diesel engine oil, SAE 15W-40 recommended. Consult manual for exact specifications.
Transmission Fluid Automatic:
Chrysler ATF+3 (or equivalent for older models requiring Dexron II/III compatible fluid - consult manual for specific transmission type)
Transmission Fluid Manual:
GL-5 gear oil, SAE 75W-90 or 75W-140 (depending on transmission model NV4500).
Coolant:
Conventional Green Ethylene Glycol based coolant, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, u-joints, water pumps, brake components, lift pump (diesel)
Diesel Specific Concerns:
Injector pump issues, grid heater element failure (cold weather starting), potential for crankshaft or camshaft sensor failures.
Electrical Gremlins:
Corrosion on connectors, faulty relays, and problematic instrument cluster voltage regulators were not uncommon in this era.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram line being a significant part of that heritage.
Model Evolution
Second Gen Ram Intro:
The 1994 model year marked the introduction of the significantly redesigned second-generation Ram trucks, featuring a more aggressive styling and improved interior.
Production
Manufacturing Location 1995:
Primarily St. Louis Assembly Plant (Fenton, Missouri)
🏆 Awards & Recognition
Recognitions
Pickup Truck Awards 1995:
While specific awards for the 1995 model may not be readily available in generic databases, the second-generation Ram was generally well-received for its styling and capability.
Ratings
Consumer Reports Perception:
Second-generation Rams are often noted for their strong powertrains, particularly the Cummins diesel, but also for some common wear and tear items.
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