🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Year: 2000 Codes Chassis Code: DR (Second Generation Ram) 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, fleet maintenance operations. Competitive Analysis Value Proposition: Provides factory-level repair information, reducing reliance on expensive dealer service or inaccurate third-party guides. Key Features Official Licensing: Officially licensed, ensuring accuracy and completeness of information. Digital Access: Convenient online access, allowing for quick lookups and troubleshooting. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all mechanical and electrical systems. Page Count Estimated Page Count: 1500-2000 (typical for a full service manual) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Software (likely PDF or proprietary application) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of all engine components (e.g., cylinder head, block, pistons, crankshaft, camshaft, valvetrain). Engine Performance: Fuel injection system, ignition system, emissions control, cooling system, lubrication system, turbocharger (if applicable). Transmission Manual: Service and repair for NV3500, NV4500 manual transmissions (disassembly, component inspection, clutch system). Transmission Automatic: Service and repair for 46RE, 47RE, 48RE automatic transmissions (disassembly, torque converter, valve body, electronic controls). Drivetrain: Front and rear axle service, differentials, transfer case (New Process NP241DHD), driveshafts, U-joints, CV joints. Brakes: Front and rear brake system (disc/drum), ABS system, hydraulic lines, calipers, master cylinder, power booster, parking brake. Suspension Steering: Front and rear suspension components (leaf springs, shocks, control arms, ball joints, steering linkage, power steering pump, steering gear). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, power distribution, wiring diagrams, fuses, relays. HVAC: Heating, ventilation, and air conditioning system components, refrigerant charging, diagnostics. Body Chassis: Frame, body panels, doors, tailgate, bumpers, interior trim, glass, weatherstripping. Diagnostics Troubleshooting: Fault code interpretation, diagnostic procedures, symptom-based troubleshooting guides. Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and flushes, tire rotations, brake inspections. Major Repairs: Engine rebuilds, transmission overhauls, differential repair, suspension component replacement, brake system overhauls. Component Replacement: Step-by-step instructions for replacing virtually all serviceable parts. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Torque Specifications: Detailed torque values for all critical fasteners and bolts. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including wiring diagrams, component testing, and scan tool data interpretation. Repair Complexity: Covers everything from basic DIY maintenance to complex engine and transmission rebuilds. Information Format: Clear, concise text, detailed diagrams, exploded views, and schematics. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and printing. May include interactive diagrams. Print Quality Printability: Designed to be printed, with clear, high-resolution images and text. Binding Type Digital Delivery: Instant download or online access via software/web portal. Paper Type Digital Content: Contains all information found in original factory printed manuals. ⚙️ Engine Specifications Primary Engine Engine Options: 8.0L V10 Magnum (370 hp, 450 lb-ft torque), 5.9L Cummins Turbo Diesel (235 hp, 460 lb-ft torque), 5.9L V8 Magnum (245 hp, 345 lb-ft torque). Performance Engine Cooling: Pressurized system with thermostat, radiator, fan, and coolant reservoir. Fuel System Fuel Delivery Gas: Multi-point fuel injection (MPI). Fuel Delivery Diesel: Bosch VE or P7100 injection pump (depending on specific 5.9L Cummins variant), direct injection. 🔧 Transmission Standard Manual Transmission: NV3500 (light duty), NV4500 (heavy duty) 5-speed manual. Optional Automatic Transmission: 46RE 4-speed automatic (for Magnum V8/V10), 47RE 4-speed automatic (for Cummins Diesel), 48RE (later models/upgrades). Features Transfer Case: New Process NP241DHD (Heavy Duty) with electronic shift-on-the-fly (ESOF) or manual lever option. 📐 Dimensions Exterior Wheelbase Options: 134.7 inches (standard cab), 154.7 inches (club cab), 158.7 inches (standard cab long bed), 178.7 inches (club cab long bed). Bed Length Options: 6.3 feet (short bed), 8.0 feet (long bed). Weights Gvwr Range: 8,800 lbs to 9,800 lbs (depending on configuration and engine). Curb Weight Range: 5,500 lbs to 7,000 lbs (approximate). 🛡️ Safety Features Ratings NHTSA Ratings: Varies by configuration; typically good frontal impact ratings for its class. Refer to NHTSA archives for specific test results. Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Passive Features Airbags: Driver and passenger front airbags. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette and/or CD player, optional premium sound system. Driver Assistance Cruise Control: Standard on most trims. Connectivity Trailer Wiring: Pre-wired for trailer connections, typically a 4-pin or 7-pin connector. 🔧 Maintenance Service Intervals Oil Change Interval: 3,000-7,500 miles (depending on oil type and driving conditions). Diesel Cummins engines often have longer intervals (e.g., 5,000-10,000 miles). Transmission Fluid Change: Every 30,000-60,000 miles for automatic transmissions; check clutch fluid for manuals. Fluid Specifications Engine Oil Gas: API SJ or higher, SAE 5W-30 or 10W-30 (refer to manual for specific engine recommendation). Engine Oil Diesel: API CH-4 or higher, SAE 15W-40 (Cummins recommended). Coolant: Mopar Antifreeze/Coolant (50/50 mix) or...
New Process NP241DHD (Heavy Duty) with electronic shift-on-the-fly (ESOF) or manual lever option.
📐 Dimensions
Exterior
Wheelbase Options:
134.7 inches (standard cab), 154.7 inches (club cab), 158.7 inches (standard cab long bed), 178.7 inches (club cab long bed).
Bed Length Options:
6.3 feet (short bed), 8.0 feet (long bed).
Weights
Gvwr Range:
8,800 lbs to 9,800 lbs (depending on configuration and engine).
Curb Weight Range:
5,500 lbs to 7,000 lbs (approximate).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by configuration; typically good frontal impact ratings for its class. Refer to NHTSA archives for specific test results.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Passive Features
Airbags:
Driver and passenger front airbags.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette and/or CD player, optional premium sound system.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Trailer Wiring:
Pre-wired for trailer connections, typically a 4-pin or 7-pin connector.
🔧 Maintenance
Service Intervals
Oil Change Interval:
3,000-7,500 miles (depending on oil type and driving conditions). Diesel Cummins engines often have longer intervals (e.g., 5,000-10,000 miles).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions; check clutch fluid for manuals.
Fluid Specifications
Engine Oil Gas:
API SJ or higher, SAE 5W-30 or 10W-30 (refer to manual for specific engine recommendation).
Engine Oil Diesel:
API CH-4 or higher, SAE 15W-40 (Cummins recommended).
Coolant:
Mopar Antifreeze/Coolant (50/50 mix) or equivalent HOAT coolant.
Transmission Fluid Automatic:
Chrysler ATF+4 (46RE/47RE/48RE).
Transmission Fluid Manual:
GL-3 or GL-4 gear oil (refer to manual for specific viscosity).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Heater Core Leaks:
Common issue in older models, leading to coolant loss and interior fogging.
Transmission Hard Shifting:
Can occur in automatic transmissions due to valve body issues or low fluid pressure.
Front End Component Wear:
Ball joints, tie rods, and steering components can wear prematurely due to the weight and usage of these trucks.
Cummins Injector Issues:
While robust, early 5.9L Cummins can experience injector pump or injector seal issues over time.
Rear Main Seal Leaks:
Can occur on both gas and diesel engines, particularly with higher mileage.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing reputation for building robust and powerful trucks, known for their utility and durability.
Model Evolution
Second Generation Ram:
The 2000 model falls within the second generation (1994-2001) of the Ram pickup, characterized by its distinctive 'big rig' styling and significant mechanical upgrades.
Production
Manufacturing Location:
Saltillo Truck Assembly Plant, Mexico and Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Dodge Ram lineup has historically received various 'Truck of the Year' awards from automotive publications, acknowledging its capability and design.
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