Dodge Ram 4000 2006 2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram 4000 Year: 2006, 2007 Chassis Code: DS/TH Codes Vin Code: 1, 4, B, C, D, E, F, G, H, J, K, L, M, N, P, R, S, T, V, W, X, Y, Z 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck / Chassis Cab Target User: Professional automotive technicians, fleet maintenance personnel, and experienced DIY mechanics. Competitive Analysis Competitors: Ford F-Series Super Duty (F-350, F-450), Chevrolet Silverado HD, GMC Sierra HD. Key Features Documentation Scope: Provides dealership-level repair information for the specific model years. Diagnostic Emphasis: Highlights special aspects of the product for effective diagnosis and repair. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and overhaul of Dodge Ram 4000 2006-2007 vehicles. Specific Coverage: Tune-ups, maintenance, removal/installation, assemblies/disassemblies, fuel system, ignition, lubrication, exhaust, electrical system, body, engine, transmission, and proprietary components. Page Count Estimated Page Count: Varies by specific edition, but comprehensive workshop manuals typically range from 1500-3000+ pages. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (including detailed disassembly and reassembly), Fuel System (components, testing, diagnostics), Ignition System (components, testing, diagnostics), Exhaust System (components, emissions), Transmission (manual and automatic, overhaul procedures). Chassis: Suspension (front and rear), Steering System, Brake System (hydraulic, components, diagnostics, parking brake), Wheels and Tires. Electrical: Vehicle Electrical System (wiring diagrams, component testing, diagnostics), Lighting System, Instrumentation and Gauges, Starting and Charging System, Body Control Modules, Powertrain Control Modules. Body: Body Construction, Exterior Trim, Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, and Air Conditioning). Procedures Included Maintenance: Routine maintenance schedules, fluid checks and changes, filter replacements, lubrication points. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing. Repair Overhaul: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation. Adjustments: Alignment procedures, brake adjustments, clutch adjustments (if applicable), ignition timing adjustments (if applicable). Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including specialized diagnostic procedures and proprietary component information. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within the PDF for quick information retrieval. Print Quality Printability: Printable Binding Type Type: Digital (PDF) - No physical binding. Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Cummins ISB (commonly found in Ram 4000) Displacement: 5.9L (359 cu. in.) Fuel Type: Diesel Performance Horsepower Range: Typically 250-305 HP (depending on specific engine tune and rating for the model year) Torque Range: Typically 500-550 lb-ft (depending on specific engine tune and rating for the model year) Fuel System Injection Type: High-pressure Common Rail (HPCR) with Electronic Unit Injectors (EUIs) or similar advanced diesel injection technology. Fuel Filter Part Number: Refer to manual for specific Cummins P/N (e.g., Fleetguard FS1000 series for fuel/water separator, FF series for primary fuel filter). 🔧 Transmission Standard Type: Manual Transmission (e.g., NV5600, G56) or Automatic Transmission (e.g., NV4500, Aisin AS68RC, depending on configuration). Optional Type: Varies based on specific build; often a 6-speed manual or a heavy-duty automatic. Features Transmission Fluid Spec: Manual: SAE 75W-90 (API GL-5) or SAE 50 (API GL-1) for NV5600/G56. Automatic: ATF+4 or equivalent. 📐 Dimensions Exterior Chassis Type: Frame-rail chassis, often configured as a chassis cab for upfitting. Weights Gvwr Range: Typically exceeding 10,000 lbs GVWR, often in the 14,000-16,000+ lb range for Class 4. 🛡️ Safety Features Ratings Crash Test Ratings: N/A for Class 4 chassis cab models as they are designed for upfitting and not typically subjected to standard passenger vehicle crash testing. Active Features Braking System: Hydraulic disc brakes front and rear, potentially with ABS. Passive Features Restraint System: Driver and passenger airbags, seat belts. 💡 Technology Features Infotainment Features: Basic infotainment typically includes AM/FM radio, CD player. Advanced features are limited compared to modern vehicles. Driver Assistance Features: Limited driver assistance features for this era and class. Primarily focused on mechanical operation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles for diesel engines, or as specified in the owner's manual/service manual, depending on operating conditions. Fuel Filter Replacement: Refer to manual, but common intervals for diesel fuel filters are around 15,000-30,000 miles. Fluid Specifications Engine Oil: Cummins CES 20078 or API CJ-4 (or later compatible specification for diesel engines), typically 15W-40 weight. Coolant: Heavy-duty OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Known Issues Common Problems: Potential for injector issues (if common rail), turbocharger wear, exhaust gas recirculation (EGR) system issues, and general wear and tear on heavy-duty components. Manual provides detailed troubleshooting for these. Importance: Manual provides critical torque specifications for engine components, cylinder heads, wheel bearings, etc., essential for proper assembly and safety. 📚 Vehicle History Brand Heritage Parent Company: DaimlerChrysler (at the time of production) Model Evolution Ram Lineage: The Ram 4000 is part of Dodge's heavy-duty...
Varies by specific edition, but comprehensive workshop manuals typically range from 1500-3000+ pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including detailed disassembly and reassembly), Fuel System (components, testing, diagnostics), Ignition System (components, testing, diagnostics), Exhaust System (components, emissions), Transmission (manual and automatic, overhaul procedures).
Chassis:
Suspension (front and rear), Steering System, Brake System (hydraulic, components, diagnostics, parking brake), Wheels and Tires.
Electrical:
Vehicle Electrical System (wiring diagrams, component testing, diagnostics), Lighting System, Instrumentation and Gauges, Starting and Charging System, Body Control Modules, Powertrain Control Modules.
Body:
Body Construction, Exterior Trim, Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, and Air Conditioning).
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including specialized diagnostic procedures and proprietary component information.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable within the PDF for quick information retrieval.
Print Quality
Printability:
Printable
Binding Type
Type:
Digital (PDF) - No physical binding.
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Cummins ISB (commonly found in Ram 4000)
Displacement:
5.9L (359 cu. in.)
Fuel Type:
Diesel
Performance
Horsepower Range:
Typically 250-305 HP (depending on specific engine tune and rating for the model year)
Torque Range:
Typically 500-550 lb-ft (depending on specific engine tune and rating for the model year)
Fuel System
Injection Type:
High-pressure Common Rail (HPCR) with Electronic Unit Injectors (EUIs) or similar advanced diesel injection technology.
Fuel Filter Part Number:
Refer to manual for specific Cummins P/N (e.g., Fleetguard FS1000 series for fuel/water separator, FF series for primary fuel filter).
🔧 Transmission
Standard
Type:
Manual Transmission (e.g., NV5600, G56) or Automatic Transmission (e.g., NV4500, Aisin AS68RC, depending on configuration).
Optional
Type:
Varies based on specific build; often a 6-speed manual or a heavy-duty automatic.
Features
Transmission Fluid Spec:
Manual: SAE 75W-90 (API GL-5) or SAE 50 (API GL-1) for NV5600/G56. Automatic: ATF+4 or equivalent.
📐 Dimensions
Exterior
Chassis Type:
Frame-rail chassis, often configured as a chassis cab for upfitting.
Weights
Gvwr Range:
Typically exceeding 10,000 lbs GVWR, often in the 14,000-16,000+ lb range for Class 4.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for Class 4 chassis cab models as they are designed for upfitting and not typically subjected to standard passenger vehicle crash testing.
Active Features
Braking System:
Hydraulic disc brakes front and rear, potentially with ABS.
Passive Features
Restraint System:
Driver and passenger airbags, seat belts.
💡 Technology Features
Infotainment
Features:
Basic infotainment typically includes AM/FM radio, CD player. Advanced features are limited compared to modern vehicles.
Driver Assistance
Features:
Limited driver assistance features for this era and class. Primarily focused on mechanical operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles for diesel engines, or as specified in the owner's manual/service manual, depending on operating conditions.
Fuel Filter Replacement:
Refer to manual, but common intervals for diesel fuel filters are around 15,000-30,000 miles.
Fluid Specifications
Engine Oil:
Cummins CES 20078 or API CJ-4 (or later compatible specification for diesel engines), typically 15W-40 weight.
Coolant:
Heavy-duty OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Problems:
Potential for injector issues (if common rail), turbocharger wear, exhaust gas recirculation (EGR) system issues, and general wear and tear on heavy-duty components. Manual provides detailed troubleshooting for these.
Importance:
Manual provides critical torque specifications for engine components, cylinder heads, wheel bearings, etc., essential for proper assembly and safety.
📚 Vehicle History
Brand Heritage
Parent Company:
DaimlerChrysler (at the time of production)
Model Evolution
Ram Lineage:
The Ram 4000 is part of Dodge's heavy-duty truck lineup, evolving from earlier Dodge D-Series and Ram truck platforms.
Production
Manufacturing Location:
Saltillo, Mexico (for Ram trucks)
🏆 Awards & Recognition
Recognitions
Historical Context:
The Dodge Ram lineup has historically been recognized for its robust powertrains and towing/hauling capabilities, especially with Cummins diesel options.
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