Dodge Ram Truck 2500 Series 2002 Workshop Service Repair Manual
Normaler Preis
$133.00
Verkaufspreis
$133.00
Normaler Preis
Grundpreis
/ pro
Verkauf
Ausverkauft
🏷️ Basic Information Identification Make: Dodge Model: Ram Truck 2500 Series Year: 2002 Product Type: Workshop Service Repair Manual Codes Platform Code: DR Chassis Code: 2500 Series 👋 Introduction Market Position Category: Heavy-Duty Pickup Truck Target Audience: Owners, DIY mechanics, professional technicians Competitive Analysis Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD Key Features Vehicle Strengths: Robust construction, towing and hauling capability, powerful engine options Manual Value Proposition: Enables comprehensive maintenance and repair, reducing reliance on costly dealership services and extending vehicle lifespan. 📋 Manual Details Coverage Areas Covered Models: All Ram 2500 Series Models Covered Engines: All Engine Variants (specifics to be detailed in engine_specs) Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling, lubrication, fuel, exhaust, ignition, engine control systems (ECU/PCM) Transmission: Automatic and Manual Transmission diagnosis, repair, overhaul, fluid specifications, shift control Drivetrain: Transfer case, drive shafts, axles, differentials, CV joints Chassis: Suspension (front and rear), steering system, braking system (ABS, disc/drum components), wheel bearings, hubs Electrical: Battery, charging system, starting system, lighting, instrument cluster, power windows, locks, mirrors, audio system, trailer wiring, fuses, relays, wiring diagrams Body And Trim: Exterior panels, interior trim, doors, windows, seats, HVAC system (heating, ventilation, air conditioning), body control module (BCM) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), component lubrication, inspections Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation (OBD-II), component testing Repair: Component removal, installation, overhaul, adjustment procedures for all major systems Diagnostics: Detailed diagnostic flowcharts and procedures for engine, transmission, ABS, SRS, and other electronic systems Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, pressure readings Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and structural repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality Resolution: High-resolution images, diagrams, and schematics Scalability: Scalable diagrams for clear viewing of details Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Base Engine: 8.0L V10 Magnum Optional Engine 1: 5.9L Cummins Turbo Diesel (ISB) Optional Engine 2: 5.7L V8 HEMI (introduced mid-year/late 2002 for some models, confirm specifics) Optional Engine 3: 5.9L V8 Magnum Performance 8.0L V10 Horsepower: 305 hp @ 4000 rpm 8.0L V10 Torque: 450 lb-ft @ 3200 rpm 5.9L Cummins Horsepower: 235 hp @ 2300 rpm (est. for 2002) 5.9L Cummins Torque: 460 lb-ft @ 1400 rpm (est. for 2002) 5.9L V8 Magnum Horsepower: 245 hp @ 4000 rpm 5.9L V8 Magnum Torque: 335 lb-ft @ 3200 rpm Fuel System 8.0L V10: Multi-point Fuel Injection (MPI) 5.9L Cummins: High-pressure Common Rail (Cummins ISB - later models), or VE rotary injection pump (earlier models - confirm for '02) 5.9L V8 Magnum: Multi-point Fuel Injection (MPI) Ignition System V8/V10: Distributorless Ignition System (DIS) with coil-on-plug or coil packs Cummins: Compression Ignition (Diesel) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (47RE/48RE for V8/V10, likely NV4500 5-speed manual for some diesel models) Optional Transmission Type: 5-speed Manual (NV4500 for diesel models, possibly others) Features Automatic Transmission Control: Electronic controls (TCM) for shift points and line pressure Fluid Specifications Automatic Fluid: Chrysler ATF+4 (Mopar) Manual Fluid: Refer to manual for specific NV4500 fluid type (typically GL-4 or GL-5 gear oil) 📐 Dimensions Exterior Wheelbase Regular Cab: 134.1 inches Wheelbase Extended Cab: 147.3 inches Wheelbase Crew Cab: 160.5 inches Cargo Bed Length Standard: 6.3 feet (75.9 inches) Bed Length Long: 8.0 feet (96 inches) Weights Gvwr: Typically 8,500 - 9,500 lbs (varies by configuration) Gcwr: Up to 23,000 lbs (depending on configuration and engine) Curb Weight: Varies significantly by configuration (est. 5,800 - 7,000 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: Not directly rated in this era for HD trucks, but design focus on occupant protection. NHTSA Frontal Crash Passenger: Not directly rated in this era for HD trucks, but design focus on occupant protection. IIHS Offset Frontal: Not extensively tested by IIHS for this specific model year/configuration. Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional on some models Passive Features Airbags: Driver and Passenger front airbags Seat Belts: Three-point front and rear seat belts Child Seat Anchors: LATCH system may be present on specific seating positions, check manual for details. 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player, optional cassette, Sirius Satellite Radio (availability varies) Display: Basic digital display for radio and clock, instrument cluster with analog gauges Driver Assistance Cruise Control: Standard Parking Assist: Optional rear park assist sensors Connectivity Trailer Connection: Factory-installed trailer wiring harness with 4-pin and 7-pin connectors (depending on towing package) 🔧 Maintenance Service Intervals Oil Change Interval Gas: 3,000-7,500 miles or 6 months (refer to manual for exact usage-based recommendations) Oil Change...
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and structural repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Resolution:
High-resolution images, diagrams, and schematics
Scalability:
Scalable diagrams for clear viewing of details
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Base Engine:
8.0L V10 Magnum
Optional Engine 1:
5.9L Cummins Turbo Diesel (ISB)
Optional Engine 2:
5.7L V8 HEMI (introduced mid-year/late 2002 for some models, confirm specifics)
Optional Engine 3:
5.9L V8 Magnum
Performance
8.0L V10 Horsepower:
305 hp @ 4000 rpm
8.0L V10 Torque:
450 lb-ft @ 3200 rpm
5.9L Cummins Horsepower:
235 hp @ 2300 rpm (est. for 2002)
5.9L Cummins Torque:
460 lb-ft @ 1400 rpm (est. for 2002)
5.9L V8 Magnum Horsepower:
245 hp @ 4000 rpm
5.9L V8 Magnum Torque:
335 lb-ft @ 3200 rpm
Fuel System
8.0L V10:
Multi-point Fuel Injection (MPI)
5.9L Cummins:
High-pressure Common Rail (Cummins ISB - later models), or VE rotary injection pump (earlier models - confirm for '02)
5.9L V8 Magnum:
Multi-point Fuel Injection (MPI)
Ignition System
V8/V10:
Distributorless Ignition System (DIS) with coil-on-plug or coil packs
Cummins:
Compression Ignition (Diesel)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (47RE/48RE for V8/V10, likely NV4500 5-speed manual for some diesel models)
Optional
Transmission Type:
5-speed Manual (NV4500 for diesel models, possibly others)
Features
Automatic Transmission Control:
Electronic controls (TCM) for shift points and line pressure
Fluid Specifications
Automatic Fluid:
Chrysler ATF+4 (Mopar)
Manual Fluid:
Refer to manual for specific NV4500 fluid type (typically GL-4 or GL-5 gear oil)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
134.1 inches
Wheelbase Extended Cab:
147.3 inches
Wheelbase Crew Cab:
160.5 inches
Cargo
Bed Length Standard:
6.3 feet (75.9 inches)
Bed Length Long:
8.0 feet (96 inches)
Weights
Gvwr:
Typically 8,500 - 9,500 lbs (varies by configuration)
Gcwr:
Up to 23,000 lbs (depending on configuration and engine)
Curb Weight:
Varies significantly by configuration (est. 5,800 - 7,000 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
Not directly rated in this era for HD trucks, but design focus on occupant protection.
NHTSA Frontal Crash Passenger:
Not directly rated in this era for HD trucks, but design focus on occupant protection.
IIHS Offset Frontal:
Not extensively tested by IIHS for this specific model year/configuration.
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and Passenger front airbags
Seat Belts:
Three-point front and rear seat belts
Child Seat Anchors:
LATCH system may be present on specific seating positions, check manual for details.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player, optional cassette, Sirius Satellite Radio (availability varies)
Display:
Basic digital display for radio and clock, instrument cluster with analog gauges
Driver Assistance
Cruise Control:
Standard
Parking Assist:
Optional rear park assist sensors
Connectivity
Trailer Connection:
Factory-installed trailer wiring harness with 4-pin and 7-pin connectors (depending on towing package)
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
3,000-7,500 miles or 6 months (refer to manual for exact usage-based recommendations)
Oil Change Interval Diesel:
3,000-7,500 miles or 6 months (diesel engines often require more frequent changes based on duty cycle)
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on towing and load conditions (refer to manual)
Coolant Change:
Every 30,000-100,000 miles, depending on coolant type (Mopar HOAT or OAT - check manual)
Fluid Specifications
Engine Oil Gas V8 V10:
SAE 5W-30 or 5W-40 (check manual for specific engine and temperature range)
Engine Oil Diesel Cummins:
API CJ-4 or CK-4 rated 15W-40 (check manual for exact specification)
Coolant Type:
Mopar Antifreeze/Coolant (MS-9769 - HOAT Orange) for gas engines, Mopar Antifreeze/Coolant (MS-2000 - OAT) or equivalent for Cummins diesel (verify in manual)
Brake Fluid:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4
Known Issues
Common Complaints Gas:
Valve seat recession in V10, occasional misfires, intake manifold leaks
Common Complaints Diesel:
VP44 injection pump failure (early models, less common on later ISB), lift pump issues, injector problems
Overdrive planetary gear failure in automatics, clutch wear in manuals
Body Issues:
Rattling interior trim, potential rust on rocker panels and cab corners (depending on climate)
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram line evolving from the earlier Dodge D-Series.
Model Evolution
Third Generation Ram:
The 2002 model is part of the third generation (2002-2008) of the Dodge Ram, marked by a significant redesign with a more aggressive styling and improved interior.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan
Model Year Introduction:
The third generation Ram debuted for the 2002 model year, with some minor powertrain updates continuing through the generation.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Ram trucks in this era were often recognized for their towing and hauling capabilities and robust powertrains, particularly the Cummins diesel.
Ratings
Consumer Satisfaction:
Varies by specific engine and configuration, but generally competitive within the heavy-duty segment for its capabilities.
Certifications
Emissions Standards:
Meets EPA and CARB emissions standards for the 2002 model year.
Wenn du dich für eine Auswahl entscheidest, wird die Seite komplett aktualisiert.