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Dodge Ram Truck 1990 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 1990 👋 Introduction Market Position Segment: Full-size pickup truck. Target Audience: DIY mechanics, professional technicians, fleet maintenance personnel. Competitive Analysis Competitors: Ford F-Series, Chevrolet C/K series. Key Features Durability: Known for its robust construction and durability, often used for heavy-duty tasks. Versatility: Available in various configurations including 2WD and 4WD, regular cab, extended cab, and different bed lengths. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, and diagnostic information for the 1990 Dodge Ram Truck. Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components, including the cylinder head, block, crankshaft, connecting rods, pistons, camshaft, and valvetrain. Engine Performance: Diagnosis and repair of engine performance issues, including misfires, rough idling, power loss, and poor fuel economy. Fuel System: Inspection, testing, and repair of the fuel injection system (MPI), fuel pump, fuel pressure regulator, injectors, fuel filter, and fuel tank. Cooling System: Service and repair of the radiator, water pump, thermostat, hoses, coolant, and cooling fan. Exhaust System: Diagnosis and repair of exhaust leaks, catalytic converter issues, muffler and pipe replacement. Ignition System: Testing and replacement of spark plugs, ignition coils, distributor (if applicable), ignition control module (ICM). Transmission Manual: Service and repair procedures for manual transmissions, including clutch inspection, replacement, and transmission disassembly/reassembly. Transmission Automatic: Diagnosis, fluid service, and repair procedures for automatic transmissions, including torque converter and transmission control systems. Drivetrain: Service and repair of the driveshaft, U-joints, differential, axles, and hub assemblies. Suspension System: Inspection and replacement of shocks, struts, springs, control arms, ball joints, bushings, and steering components. Steering System: Diagnosis and repair of power steering pump, steering gear, tie rods, and steering column. Brake System: Service and repair of disc and drum brakes, including brake pads, rotors, calipers, wheel cylinders, brake lines, master cylinder, and brake fluid. Electrical System: Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system. Lighting System: Headlights, taillights, interior lighting, and auxiliary lighting diagnostics and repair. Charging System: Testing and replacement of alternator, voltage regulator, and battery. Starting System: Diagnosis and repair of the starter motor, solenoid, and ignition switch. Body And Frame: Information on body panel repair, door mechanisms, glass replacement, and frame straightening procedures. Interior Trim: Removal and installation procedures for seats, dashboard components, door panels, and headliner. HVAC System: Service and repair of the air conditioning system, heater core, blower motor, and climate controls. Diagnostics: Troubleshooting charts and diagnostic procedures for common problems across all vehicle systems. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, lubrication points, and inspection routines. Troubleshooting: Systematic diagnostic steps for identifying and resolving a wide range of vehicle issues. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation. Disassembly Reassembly: Comprehensive guides for taking apart and putting back together major vehicle sub-assemblies. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent component failure. Wiring Diagrams: Detailed and color-coded electrical schematics for all vehicle circuits. Special Tools: Identification of and procedures for using any specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls. 📊 Manual Specifications File Format Searchability: Searchable text for quick access to information. Printability: Printable pages for on-the-job use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.9L V6 (Magnum) Displacement V6: 3.9 liters / 239 cubic inches Horsepower V6: Approximately 170-175 hp (varies slightly by tune) Torque V6: Approximately 220-230 lb-ft (varies slightly by tune) Engine Option 2: 5.2L V8 (Magnum) Displacement V8 52L: 5.2 liters / 318 cubic inches Horsepower V8 52L: Approximately 190-200 hp (varies slightly by tune) Torque V8 52L: Approximately 285-300 lb-ft (varies slightly by tune) Engine Option 3: 5.9L V8 (Magnum) Displacement V8 59L: 5.9 liters / 360 cubic inches Horsepower V8 59L: Approximately 230-235 hp (varies slightly by tune) Torque V8 59L: Approximately 330-345 lb-ft (varies slightly by tune) Fuel System Induction Type: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Performance Redline: Typically around 5000-5500 RPM, varies by engine. 🔧 Transmission Standard Standard Transmission: 5-speed manual (A500/NV3500 variations) Optional Optional Transmission: 4-speed automatic (A518/46RH) Features Automatic Features: Electronic overdrive, lock-up torque converter. Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+3 (or equivalent, e.g., Dexron III/Mercon in many cases for older models, consult specific VIN). Manual Transmission Fluid: GL-3 or GL-4 gear oil, SAE 75W-90 or 80W-90. 📐 Dimensions Exterior Wheelbase Options: Approximately 112.1 inches (standard cab) and 124.7 inches (long bed). Overall Length Options: Varies...
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Stichworte: 1990 Cars Dodge Misc Ram Truck
Dodge Ram Truck 1990 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
1990
👋 Introduction
Market Position
Segment:
Full-size pickup truck.
Target Audience:
DIY mechanics, professional technicians, fleet maintenance personnel.
Competitive Analysis
Competitors:
Ford F-Series, Chevrolet C/K series.
Key Features
Durability:
Known for its robust construction and durability, often used for heavy-duty tasks.
Versatility:
Available in various configurations including 2WD and 4WD, regular cab, extended cab, and different bed lengths.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service, repair, and diagnostic information for the 1990 Dodge Ram Truck.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components, including the cylinder head, block, crankshaft, connecting rods, pistons, camshaft, and valvetrain.
Engine Performance:
Diagnosis and repair of engine performance issues, including misfires, rough idling, power loss, and poor fuel economy.
Fuel System:
Inspection, testing, and repair of the fuel injection system (MPI), fuel pump, fuel pressure regulator, injectors, fuel filter, and fuel tank.
Cooling System:
Service and repair of the radiator, water pump, thermostat, hoses, coolant, and cooling fan.
Exhaust System:
Diagnosis and repair of exhaust leaks, catalytic converter issues, muffler and pipe replacement.
Ignition System:
Testing and replacement of spark plugs, ignition coils, distributor (if applicable), ignition control module (ICM).
Transmission Manual:
Service and repair procedures for manual transmissions, including clutch inspection, replacement, and transmission disassembly/reassembly.
Transmission Automatic:
Diagnosis, fluid service, and repair procedures for automatic transmissions, including torque converter and transmission control systems.
Drivetrain:
Service and repair of the driveshaft, U-joints, differential, axles, and hub assemblies.
Suspension System:
Inspection and replacement of shocks, struts, springs, control arms, ball joints, bushings, and steering components.
Steering System:
Diagnosis and repair of power steering pump, steering gear, tie rods, and steering column.
Brake System:
Service and repair of disc and drum brakes, including brake pads, rotors, calipers, wheel cylinders, brake lines, master cylinder, and brake fluid.
Electrical System:
Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system.
Lighting System:
Headlights, taillights, interior lighting, and auxiliary lighting diagnostics and repair.
Charging System:
Testing and replacement of alternator, voltage regulator, and battery.
Starting System:
Diagnosis and repair of the starter motor, solenoid, and ignition switch.
Body And Frame:
Information on body panel repair, door mechanisms, glass replacement, and frame straightening procedures.
Interior Trim:
Removal and installation procedures for seats, dashboard components, door panels, and headliner.
HVAC System:
Service and repair of the air conditioning system, heater core, blower motor, and climate controls.
Diagnostics:
Troubleshooting charts and diagnostic procedures for common problems across all vehicle systems.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, lubrication points, and inspection routines.
Troubleshooting:
Systematic diagnostic steps for identifying and resolving a wide range of vehicle issues.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Disassembly Reassembly:
Comprehensive guides for taking apart and putting back together major vehicle sub-assemblies.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent component failure.
Wiring Diagrams:
Detailed and color-coded electrical schematics for all vehicle circuits.
Special Tools:
Identification of and procedures for using any specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick access to information.
Printability:
Printable pages for on-the-job use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.9L V6 (Magnum)
Displacement V6:
3.9 liters / 239 cubic inches
Horsepower V6:
Approximately 170-175 hp (varies slightly by tune)
Torque V6:
Approximately 220-230 lb-ft (varies slightly by tune)
Engine Option 2:
5.2L V8 (Magnum)
Displacement V8 52L:
5.2 liters / 318 cubic inches
Horsepower V8 52L:
Approximately 190-200 hp (varies slightly by tune)
Torque V8 52L:
Approximately 285-300 lb-ft (varies slightly by tune)
Engine Option 3:
5.9L V8 (Magnum)
Displacement V8 59L:
5.9 liters / 360 cubic inches
Horsepower V8 59L:
Approximately 230-235 hp (varies slightly by tune)
Torque V8 59L:
Approximately 330-345 lb-ft (varies slightly by tune)
Fuel System
Induction Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Performance
Redline:
Typically around 5000-5500 RPM, varies by engine.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (A500/NV3500 variations)
Optional
Optional Transmission:
4-speed automatic (A518/46RH)
Features
Automatic Features:
Electronic overdrive, lock-up torque converter.
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+3 (or equivalent, e.g., Dexron III/Mercon in many cases for older models, consult specific VIN).
Manual Transmission Fluid:
GL-3 or GL-4 gear oil, SAE 75W-90 or 80W-90.
📐 Dimensions
Exterior
Wheelbase Options:
Approximately 112.1 inches (standard cab) and 124.7 inches (long bed).
Overall Length Options:
Varies by cab and bed configuration (e.g., 197.5 inches for standard bed, 219.1 inches for long bed).
Weights
Curb Weight Range:
Approximately 3800 - 4500 lbs, depending on configuration and engine.
Gvw Range:
Ranges from 5,500 lbs to 7,000+ lbs depending on model and chassis (e.g., 1500, 2500 series).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official NHTSA/IIHS crash test data available for this specific year, but generally considered robust for its era.
Active Features
ABS:
Available on rear wheels (RABS) on some models, not typically on all four wheels.
Passive Features
Airbags:
Driver's side airbag standard on most models from this year.
Seatbelts:
Three-point front seatbelts, lap belts for rear passengers (if applicable).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, optional CD player available on some trims.
Driver Assistance
Cruise Control:
Optional feature on many models.
Connectivity
Phone Integration:
None (analog era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months, whichever comes first, or up to 5,000 miles with synthetic oil (consult manual).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Spark Plugs:
Replace typically every 30,000 - 60,000 miles depending on plug type.
Transmission Fluid Change:
Automatic: every 30,000-60,000 miles; Manual: check periodically, flush if needed.
Fluid Specifications
Engine Oil Capacity:
V6: Approx. 5 quarts (4.7L) with filter; V8: Approx. 5 quarts (4.7L) with filter.
Engine Oil Type:
API Service SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check temperature range).
Coolant Type:
Ethylene Glycol based coolant (e.g., Mopar Antifreeze/Coolant, or equivalent green coolant).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Rattles from exhaust heat shields, potential for intake manifold gasket leaks (V8), rust issues on body panels and frame, starter motor failures, HVAC blend door actuator failures.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history in the pickup truck market, with the Ram line originating in 1981.
Model Evolution
Second Generation Ram:
The 1990 model is part of the second generation of the Dodge Ram (DN series), introduced in 1981 and significantly redesigned for 1994.
Production
Manufacturing Plant:
St. Louis Assembly Plant, Missouri.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
No major 'Truck of the Year' awards specifically for the 1990 model, but Ram trucks consistently ranked well for capability and value.
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