🏷️ Basic Information Identification Make: Dodge Model: Sprinter 3500 Year: 2006 Codes Platform: VS30 (W906 based) 👋 Introduction Market Position Target Audience: Professional mechanics, fleet maintenance personnel, serious DIY enthusiasts Competitive Analysis Comparison To Alternatives: Offers superior accessibility and searchability compared to printed manuals; provides official OEM-level detail Key Features Search Functionality: Advanced search capabilities for quick access to specific information Interactivity: Hyperlinked sections, zoomable diagrams, potentially embedded videos or animations Licensing: Officially licensed, ensuring accuracy and completeness 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair Page Count Estimated Pages: Thousands (typical for comprehensive software manuals) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication system Drivetrain: Transmission (automatic and manual), drivelines, axles, differentials Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires Electrical System: Battery, charging system, starting system, lighting, instrument cluster, body control modules, power windows/locks, infotainment Body: Body panels, doors, windows, interior trim, HVAC system, seats, safety restraints Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based diagnosis Repair: Component removal and installation, system adjustments, calibration Diagnostics: OBD-II diagnostics, system testing, component testing Technical Depth Depth: Expert-level, suitable for professional technicians and advanced DIYers Diagnostic Capabilities: Detailed diagnostic flowcharts, wiring diagrams, component specifications Rebuild Procedures: Includes step-by-step instructions for engine, transmission, and differential rebuilds 📊 Manual Specifications File Format Software Requirements: Requires compatible operating system (e.g., Windows XP, Vista, 7), CD-ROM or digital download, sufficient storage space Print Quality Digital Resolution: High-resolution, clear diagrams and text Binding Type Binding: N/A (Software) Paper Type Paper Quality: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Diesel Engine Code: OM647 (typically 2.7L CDI) Displacement: 2.7 Liters (165 cubic inches) Bore X Stroke: 96.0 mm x 94.6 mm (approximate) Compression Ratio: 18.0:1 (approximate) Horsepower: 154 hp @ 3800 rpm (approximate) Torque: 243 lb-ft @ 1400-2600 rpm (approximate) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CDI) Fuel Pump: High-pressure injection pump with variable displacement Glow Plugs: Yes, for cold starting assistance 🔧 Transmission Standard Type: 5-speed Automatic (MB 5G-Tronic 722.6 variant) Optional Type: 6-speed Manual (less common) Features Transmission Fluid Type: MB 236.14 (e.g., Pentosin ATF1) Transmission Fluid Capacity: Approx. 7-8 liters for torque converter models (dry fill) 📐 Dimensions Exterior Wheelbase: Varies based on configuration (e.g., 140.6 inches, 170.0 inches) Length: Varies based on configuration (e.g., 232.4 inches, 273.0 inches) Height: Varies based on configuration (e.g., 96.4 inches, 109.9 inches) Width: 79.5 inches (excluding mirrors) Wheel Bolt Pattern: 6 x 130 mm Weights Gvwr: 11,030 lbs (approximate for 3500 model) Curb Weight: 4,500 - 5,500 lbs (approximate, depends on configuration) 🛡️ Safety Features Ratings Crash Test Results: Information varies by specific government testing agency; Sprinter vans are generally designed for commercial durability. Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Program (ESP) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Driver and passenger front airbags Seat Belts: 3-point front seat belts with pretensioners 💡 Technology Features Infotainment Head Unit Options: Various factory options including AM/FM/CD players, and potentially navigation systems depending on trim. Speaker System: Standard speaker configurations, often basic for commercial use. Driver Assistance Cruise Control: Standard or optional depending on configuration. Parking Sensors: Optional, typically rear parking sensors. Connectivity Auxiliary Input: May be present on higher-trim models for audio input. 🔧 Maintenance Service Intervals Oil Change Interval: 10,000 miles or 12 months, whichever comes first (synthetic oil recommended) Fuel Filter Replacement: Refer to manual, typically every 30,000-40,000 miles Air Filter Replacement: Refer to manual, typically every 30,000 miles or as needed Fluid Specifications Engine Oil Type: API CJ-4 or CK-4, SAE 5W-40 Synthetic Diesel Engine Oil Engine Oil Capacity: 8.5 Liters (8.9 US Quarts) Coolant Type: Mercedes-Benz Specification 325.0 (Ethylene Glycol based, blue color) Brake Fluid Type: DOT 4 Known Issues Diesel Particulate Filter: Potential for DPF clogging if regeneration cycles are interrupted or insufficient. Glow Plug Failure: Can lead to difficult cold starts. Transmission Shifting Issues: Can occur due to low fluid levels, worn clutches, or valve body issues. E Grille Issues: Potential for exhaust gas recirculation (EGR) valve and cooler issues due to soot buildup. 📚 Vehicle History Brand Heritage Drivetrain Origins: Based on Mercedes-Benz Sprinter platform, known for robust engineering and commercial vehicle focus. Model Evolution Generation Context: Represents the second generation of the Sprinter van, introduced in 2006 (as W906 internally, marketed by Dodge). Production Manufacturing Location: Charleston, South Carolina, USA (for North American market) and Düsseldorf, Germany. Model Naming: Dodge branded the Mercedes-Benz Sprinter in North America from 2003 to 2009. 🏆 Awards & Recognition Recognitions Van Awards: Sprinter...