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Dodge Stealth Complete Workshop Service Repair Manual 1991 1992 1993 1994

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Model Years Covered: 1991, 1992, 1993, 1994 Generation Generation Identifier: First Generation (ZR-1 based) Codes Chassis Code: MZ3 (shared with Mitsubishi 3000GT/GTO) 👋 Introduction Market Position Positioning: The Dodge Stealth was an ambitious attempt by Chrysler to offer a sporty, upscale coupe in the early 1990s, leveraging a platform developed by Mitsubishi. It competed in a segment with vehicles like the Toyota Supra, Mazda RX-7, and Nissan 300ZX, aiming for performance and stylish design. Competitive Analysis Competition: Competed against Japanese sports coupes of its era, including the Mitsubishi 3000GT/GTO (its platform sibling), Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FC/FD), and to some extent, European offerings like the Porsche 944. The Stealth offered a unique blend of American styling cues with Japanese engineering and performance. Key Features Features Overview: Available in naturally aspirated and twin-turbocharged V6 configurations, front-wheel drive and advanced all-wheel-drive with active aerodynamic features (on certain trims). Known for its distinctive styling and performance capabilities, particularly the R/T Turbo model. 📋 Manual Details Coverage Areas Coverage: All Models, Engines, Trims, and Transmission Types Page Count Page Count Estimate: Extensive (typical for a complete factory service manual, often 1000+ pages depending on specific model year breakdown within the manual) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (Digital PDF) 📖 Manual Coverage Systems Covered Systems: Engine Mechanical, Fuel System, Engine Electrical, Cooling System, Lubrication System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive & All Wheel Drive), Suspension (Front & Rear), Steering System, Brakes (Hydraulic & ABS), Climate Control, Body & Chassis, Electrical System (Wiring Diagrams, ECUs, Sensors), Interior Systems, Exterior Components, Diagnostic Procedures, Troubleshooting Guides Procedures Included Procedures: Scheduled Maintenance, General Repairs, Component Removal & Installation, Overhaul Procedures, Troubleshooting Faults, Diagnostic Testing, Wiring Harness Repairs, Body Panel Alignment, Interior Trim Removal/Installation, Climate Control Servicing, Brake System Bleeding & Service, Suspension Component Replacement, Engine Tune-Up, Clutch Replacement, Drivetrain Component Service, ABS System Diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic flowcharts and specifications) 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format), compatible with Adobe Reader Print Quality Print Quality Description: High Quality (designed for clear printing of text and diagrams) Binding Type Binding: N/A (Digital Download - Print as needed) Paper Type Paper Type: N/A (Digital Download - User Selectable) ⚙️ Engine Specifications Primary Engine Engine 6G72 Naturally Aspirated: 3.0L (2972cc) SOHC V6 (6G72) Engine 6G72 Twin Turbo: 3.0L (2972cc) DOHC Twin-Turbocharged V6 (6G72) Performance Horsepower Na: 222 hp @ 6000 rpm (approx.) Torque Na: 200 lb-ft @ 4500 rpm (approx.) Horsepower Tt: 300 hp @ 6000 rpm (approx.) Torque Tt: 307 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 Octane or higher recommended for Turbo models) Engine Codes Base Engine Code: 6G72 🔧 Transmission Standard Standard Transmission Base: 5-Speed Manual Standard Transmission Na: 5-Speed Manual Optional Optional Transmission Base: 4-Speed Automatic Optional Transmission Na: 4-Speed Automatic Optional Transmission Tt: 6-Speed Manual (on R/T Turbo AWD) Features AWD System: All-Wheel Drive (AWD) available on R/T and R/T Turbo models, featuring viscous coupling center differential and rear limited-slip differential (on Turbo). Active Aero Tt: Active aerodynamic front air dam and rear wing on R/T Turbo models adjust at speed. 📐 Dimensions Exterior Length: Approx. 180.5 inches (4585 mm) Width: Approx. 71.3 inches (1810 mm) Height: Approx. 49.6 inches (1260 mm) Wheelbase: Approx. 97.2 inches (2469 mm) Weights Curb Weight Base: Approx. 3300 - 3500 lbs (1497 - 1588 kg) Curb Weight Tt AWD: Approx. 3700 - 3800 lbs (1678 - 1724 kg) 🛡️ Safety Features Ratings NHTSA Ratings General: Specific NHTSA ratings for these model years are not readily available for direct comparison as in later years. However, generally, sports coupes of this era focused on structural integrity and passive safety features. Active Features ABS: Anti-lock Braking System (ABS) standard on R/T Turbo, optional on other models. Traction Control: Traction Control System (TCS) available on R/T Turbo models. Passive Features Airbags: Driver and Passenger Airbags standard. Seatbelts: 3-point front seatbelts with pretensioners. Rollover Protection: Reinforced A-pillars and roof structure for enhanced rollover protection. 💡 Technology Features Infotainment Audio System: Factory premium audio systems were available, often with cassette players and AM/FM radios. CD players became more common in later production years. Speaker quality and amplifier performance varied by trim. Driver Assistance Cruise Control: Standard cruise control system. Active Suspension: Electronically controlled suspension (ECS) was available on some models, allowing for driver-selectable damping rates. Connectivity OBD Standard: OBD-I diagnostic system compliant with J1850 PWM protocol for early models, transitioning towards OBD-II in later years, though primarily considered OBD-I for this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or...
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Dodge Stealth Complete Workshop Service Repair Manual 1991 1992 1993 1994
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Model Years Covered:
1991, 1992, 1993, 1994
Generation
Generation Identifier:
First Generation (ZR-1 based)
Codes
Chassis Code:
MZ3 (shared with Mitsubishi 3000GT/GTO)
👋 Introduction
Market Position
Positioning:
The Dodge Stealth was an ambitious attempt by Chrysler to offer a sporty, upscale coupe in the early 1990s, leveraging a platform developed by Mitsubishi. It competed in a segment with vehicles like the Toyota Supra, Mazda RX-7, and Nissan 300ZX, aiming for performance and stylish design.
Competitive Analysis
Competition:
Competed against Japanese sports coupes of its era, including the Mitsubishi 3000GT/GTO (its platform sibling), Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FC/FD), and to some extent, European offerings like the Porsche 944. The Stealth offered a unique blend of American styling cues with Japanese engineering and performance.
Key Features
Features Overview:
Available in naturally aspirated and twin-turbocharged V6 configurations, front-wheel drive and advanced all-wheel-drive with active aerodynamic features (on certain trims). Known for its distinctive styling and performance capabilities, particularly the R/T Turbo model.
📋 Manual Details
Coverage Areas
Coverage:
All Models, Engines, Trims, and Transmission Types
Page Count
Page Count Estimate:
Extensive (typical for a complete factory service manual, often 1000+ pages depending on specific model year breakdown within the manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (Digital PDF)
📖 Manual Coverage
Systems Covered
Systems:
Engine Mechanical, Fuel System, Engine Electrical, Cooling System, Lubrication System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive & All Wheel Drive), Suspension (Front & Rear), Steering System, Brakes (Hydraulic & ABS), Climate Control, Body & Chassis, Electrical System (Wiring Diagrams, ECUs, Sensors), Interior Systems, Exterior Components, Diagnostic Procedures, Troubleshooting Guides
Procedures Included
Procedures:
Scheduled Maintenance, General Repairs, Component Removal & Installation, Overhaul Procedures, Troubleshooting Faults, Diagnostic Testing, Wiring Harness Repairs, Body Panel Alignment, Interior Trim Removal/Installation, Climate Control Servicing, Brake System Bleeding & Service, Suspension Component Replacement, Engine Tune-Up, Clutch Replacement, Drivetrain Component Service, ABS System Diagnostics
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic flowcharts and specifications)
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), compatible with Adobe Reader
Print Quality
Print Quality Description:
High Quality (designed for clear printing of text and diagrams)
Binding Type
Binding:
N/A (Digital Download - Print as needed)
Paper Type
Paper Type:
N/A (Digital Download - User Selectable)
⚙️ Engine Specifications
Primary Engine
Engine 6G72 Naturally Aspirated:
3.0L (2972cc) SOHC V6 (6G72)
Engine 6G72 Twin Turbo:
3.0L (2972cc) DOHC Twin-Turbocharged V6 (6G72)
Performance
Horsepower Na:
222 hp @ 6000 rpm (approx.)
Torque Na:
200 lb-ft @ 4500 rpm (approx.)
Horsepower Tt:
300 hp @ 6000 rpm (approx.)
Torque Tt:
307 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended for Turbo models)
Engine Codes
Base Engine Code:
6G72
🔧 Transmission
Standard
Standard Transmission Base:
5-Speed Manual
Standard Transmission Na:
5-Speed Manual
Optional
Optional Transmission Base:
4-Speed Automatic
Optional Transmission Na:
4-Speed Automatic
Optional Transmission Tt:
6-Speed Manual (on R/T Turbo AWD)
Features
AWD System:
All-Wheel Drive (AWD) available on R/T and R/T Turbo models, featuring viscous coupling center differential and rear limited-slip differential (on Turbo).
Active Aero Tt:
Active aerodynamic front air dam and rear wing on R/T Turbo models adjust at speed.
📐 Dimensions
Exterior
Length:
Approx. 180.5 inches (4585 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 49.6 inches (1260 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight Base:
Approx. 3300 - 3500 lbs (1497 - 1588 kg)
Curb Weight Tt AWD:
Approx. 3700 - 3800 lbs (1678 - 1724 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings General:
Specific NHTSA ratings for these model years are not readily available for direct comparison as in later years. However, generally, sports coupes of this era focused on structural integrity and passive safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on R/T Turbo, optional on other models.
Traction Control:
Traction Control System (TCS) available on R/T Turbo models.
Passive Features
Airbags:
Driver and Passenger Airbags standard.
Seatbelts:
3-point front seatbelts with pretensioners.
Rollover Protection:
Reinforced A-pillars and roof structure for enhanced rollover protection.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems were available, often with cassette players and AM/FM radios. CD players became more common in later production years. Speaker quality and amplifier performance varied by trim.
Driver Assistance
Cruise Control:
Standard cruise control system.
Active Suspension:
Electronically controlled suspension (ECS) was available on some models, allowing for driver-selectable damping rates.
Connectivity
OBD Standard:
OBD-I diagnostic system compliant with J1850 PWM protocol for early models, transitioning towards OBD-II in later years, though primarily considered OBD-I for this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (using conventional oil); 7,500 miles or 6 months (using synthetic oil). Check manual for specifics.
Spark Plug Replacement:
Consult manual for mileage, typically around 30,000-60,000 miles depending on plug type and engine variant.
Timing Belt Replacement:
Crucial for 6G72 engine. Recommended every 60,000 miles or 4 years for belt-driven DOHC engines. Failure can cause catastrophic engine damage. Consult manual for exact interval and recommended procedure (often requires specialized tools).
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 depending on climate. Synthetic recommended, especially for Turbo models. Refer to manual for precise specification.
Coolant Type:
Ethylene Glycol based coolant, typically a green or orange type. Consult manual for specific Mopar or Mitsubishi specification. 50/50 mix with distilled water.
Transmission Fluid Automatic:
Dexron III (or equivalent) for the 4-speed automatic transmission. Check manual for exact specification and capacity.
Transmission Fluid Manual:
Refer to manual for specific gear oil specification (e.g., GL-4 or GL-5) and viscosity for the 5-speed and 6-speed transmissions.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Consult manual for precise specification.
Known Issues
Turbo System Reliability:
Twin-turbo models can be prone to issues with aging turbochargers, intercoolers, and associated plumbing if not meticulously maintained. Oil starvation or over-boosting can cause significant damage.
Timing Belt Integrity:
The 6G72 engine is an interference engine. Timely replacement of the timing belt and tensioners is critical to prevent catastrophic valve-to-piston contact.
Suspension Components:
Multi-link suspension, while advanced, can develop wear in bushings and ball joints over time, leading to noise and handling degradation.
Electrical Gremlins:
Like many vehicles of this era, electrical gremlins can manifest due to aging wiring, connectors, and control modules. The manual's wiring diagrams are invaluable for diagnosis.
Active Aero Failure:
The active aerodynamic components on the R/T Turbo can fail due to motor, actuator, or control module issues.
📚 Vehicle History
Brand Heritage
Dodge Brand Context:
Dodge, as part of Chrysler Corporation, aimed to fill market segments with performance-oriented vehicles. The Stealth represented a move into the premium sports coupe market, a departure from some of its more traditional offerings.
Model Evolution
Stealth Development:
The Dodge Stealth was a result of a collaboration between Chrysler and Mitsubishi Motors. It was essentially a rebadged Mitsubishi 3000GT (GTO in Japan) and was manufactured by Mitsubishi. The Stealth was sold in North America from 1991 to 1996.
Production
Manufacturing Location:
Japan (by Mitsubishi Motors)
Production Years Global:
1990-1996 (as Mitsubishi 3000GT/GTO), 1991-1996 (as Dodge Stealth)
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Received generally positive reviews for its performance, particularly the R/T Turbo, and its distinctive styling. However, it was often compared unfavorably to its Mitsubishi sibling due to perceived lack of refinement and higher price point relative to some competitors.
Ratings
Performance Metrics:
R/T Turbo models were capable of 0-60 mph times in the low to mid-5-second range, placing them competitively in the sports car segment of the early 1990s.
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