This is the COMPLETE Official Operation & Maintenance Manual for the DOOSAN MEGA 500-V (TIER II) WHEEL LOADER. This Manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance. TABLE OF CONTENTS: ========= Safety To the Operator of a Wheel Loader General Safety Essentials Location of Safety Labels Unauthorized Modifications General Hazard Information Before Starting Engine Machine Operation Maintenance Battery Towing Shipping and Transportation Operating Controls Component Locations Control Identification Steering Console and Pedals Front Instrument panel Transmission Display Right Side Switch Panel Various Cabin Locations Heater and Air Conditioner Operation Stereo Seat Adjustment Seat Belt Door Side Latch Fuse Box/Relay Window Glass Breaking Tool Operation Instrument Panel Control Functions New Machine Break-in Procedures Engine Start and Stop Machine Travel Machine Shutdown Additional Braking Boom Raise Kickout Boom Lower Kickout (Option) Bucket Angle Indicator Adjustment of Bucket Position Switch Towing Machine If Engine Stalls While Traveling Allowable Water Depth Inspection, Maintenance and Adjustment Preventive Maintenance Table of Recommended Lubricants Fluid Capacities Maintenance Intervals 10 Hour / Daily Service 50 Hour / Weekly Service 250 Hour / Monthly Service 500 Hour / 3 Month Service 1,000 Hour / 6 Month Service 1,500 Hour / 9 Month Service 2,000 Hour / Annual Service Severe Conditions Maintenance Fuel Transfer Pump Handling of Accumulator Check Hydraulic Pressures Tires and Wheels Electrical System Bolt Torque Chart Long Term Storage Transportation Loading Machine on a Trailer Summary of Safety Precautions for Lifting Troubleshooting Engine Hydraulic System Travel System Steering Braking Electrical System Specifications General Specifications Working Range and Dimensions Working Capacities Approximate Weight of Workload Materials Index =========== ** Model Specification: DOOSAN MEGA 500-V (TIER II) WHEEL LOADER ** Publication number: 022-00029AE ** Serial Number 2001 and Up ** Language: English ** File Format: PDF ** Total Pages: 210 ** Requirements: Adobe PDF Reader. ** ZOOM IN/OUT: YES ** INSTANT DELIVERY: YES ** Specifications: FULLY PRINTABLE & BOOKMARKED ** Compatible: All Versions of Windows & Mac =========== This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. This manual can be viewed on any computer, as well as zoomed and printed. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$ BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS. Looking for some other Service Repair Manual, please check: