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Doosan Moxy MT27 MT30R MT30 MT30S Articulated Dump Truck Complete Workshop Service Repair Manual

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Basic Information Identification Make: Doosan Moxy Model: MT27, MT30R, MT30, MT30S Product Type: Workshop Service Repair Manual Codes Product Format: PDF Download Introduction Market Position Vehicle Type: Articulated Dump Truck (ADT) Target Application: Construction, mining, quarrying, and heavy material transport Competitive Analysis Competitors: Caterpillar, Volvo, John Deere, Bell Equipment Key Features Articulation Joint: Robust center articulation and steering system for excellent maneuverability Payload Capacity: Designed for significant payload capacities (MT27 typically ~25-27 tons, MT30 variants ~30 tons) Durability: Built for demanding off-road conditions and long service life Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Coverage Scope: All models, engines, trim, and transmission types are covered Procedure Scope: All service and repair procedures, A-Z Page Count Estimated Page Count: Not specified, but extensive due to comprehensive coverage Manual Type Language: English Format Digital Format: PDF Software Requirement: Adobe Reader (free download available) Device Compatibility: All PC & MAC Computers, tablets, mobile phones Delivery Delivery Method: Instant email delivery after payment confirmation Manual Coverage Systems Covered Engine Service And Repair: Detailed diagnostics, overhaul, component replacement for engine systems Powertrain Service And Repair: Transmission, drivetrain, final drives, differentials, and axle repair Hydraulic Systems: Steering, hoist, braking, and auxiliary hydraulic circuit diagnostics and repair Electrical And Electronics: Wiring diagrams, component testing, troubleshooting of electrical systems and control modules Braking System: Service, repair, and bleeding procedures for the air or hydraulic braking systems Steering System: Hydraulic steering unit, linkages, and cylinder repair Chassis And Frame: Articulation joint maintenance, frame inspection and repair Body And Cab: Panel repair, door mechanisms, cab interior components Operator Controls: Lever and pedal systems, safety interlocks Cooling System: Radiator, fan, thermostat, and coolant circuit service Fuel System: Fuel tank, filters, pumps, and lines service Exhaust System: Muffler, exhaust piping, and component replacement Procedures Included Routine Maintenance: Lubrication points, fluid checks, filter replacements, daily inspections Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults Component Disassembly And Assembly: Detailed instructions for removing, inspecting, repairing, and reassembling components Torque Specifications: Precise torque values for all critical fasteners Special Tool Requirements: Identification and usage of specialized tools for specific repairs Rebuild Instructions: Comprehensive guides for rebuilding major components like engines, transmissions, and hydraulic pumps Adjustment Procedures: Settings and adjustments for various systems (e.g., brake linkages, parking brake) Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete overhaul and troubleshooting Visual Aids: Step-by-step instructions with pictures (as stated in description) Manual Specifications File Format File Type: PDF Print Quality Printability: Printable on a page-by-page or full manual basis Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Engine Specifications Primary Engine Typical Engine Manufacturer: Cummins or Doosan (depending on specific variant and year) Typical Engine Displacement: Likely in the range of 9.0L to 13.0L for these payload classes Typical Engine Horsepower: Ranges from approximately 250 HP to 350 HP depending on model and configuration. Typical Engine Torque: High torque output is crucial for hauling heavy loads, likely exceeding 1000 lb-ft. Performance Emissions Compliance: Various EPA and EU emission standards depending on the production year (e.g., Tier 3, Tier 4 Final). Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) or similar high-pressure fuel systems Transmission Standard Transmission Type: Automatic, typically a heavy-duty powershift transmission Optional Transmission Manufacturer: ZF, Allison, or similar heavy-duty transmission specialists Features Gear Selection: Multiple forward and reverse gears optimized for load hauling and maneuverability Retarder: Integrated transmission retarder for downhill braking assistance Dimensions Exterior Overall Length: Varies by model, but typically in the range of 25-30 feet. Overall Width: Around 10-11 feet to comply with road transport regulations. Overall Height: Around 11-12 feet to the top of the cab. Weights Operating Weight: Typically in the range of 45,000 to 60,000 lbs (20-27 metric tons) depending on configuration. Payload Capacity Mt27: Approximately 27 US tons (24.5 metric tons) Payload Capacity Mt30: Approximately 30 US tons (27.2 metric tons) Gross Vehicle Weight Rating Gvwr: Significantly higher than operating weight, accommodating payload and load. Cargo Body Volume Heaped: Designed for substantial volume, often exceeding 20 cubic yards (15 cubic meters) heaped. Safety Features Ratings Crash Test Ratings: N/A for heavy construction equipment; safety focused on operational design. Active Features Braking System: Independent braking circuits, parking brake, often wet disc brakes for durability and performance. Articulation Lock: System to lock articulation for transport or specific operations. Passive Features Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cabs are standard. Operator Visibility: Designed for good all-around visibility, often with large windows and mirrors. Technology Features Infotainment Infotainment System: Basic operator interface, often includes engine monitoring gauges, warning lights, and potentially a basic radio. Advanced systems may include GPS tracking or payload monitoring. Driver Assistance Payload Monitoring: Some models may offer integrated payload monitoring systems to prevent overloading....
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Doosan Moxy MT27 MT30R MT30 MT30S Articulated Dump Truck Complete Workshop Service Repair Manual
Basic Information
Identification
Make: Doosan Moxy
Model: MT27, MT30R, MT30, MT30S
Product Type: Workshop Service Repair Manual
Codes
Product Format: PDF Download
Introduction
Market Position
Vehicle Type: Articulated Dump Truck (ADT)
Target Application: Construction, mining, quarrying, and heavy material transport
Competitive Analysis
Competitors: Caterpillar, Volvo, John Deere, Bell Equipment
Key Features
Articulation Joint: Robust center articulation and steering system for excellent maneuverability
Payload Capacity: Designed for significant payload capacities (MT27 typically ~25-27 tons, MT30 variants ~30 tons)
Durability: Built for demanding off-road conditions and long service life
Manual Details
Coverage Areas
Manual Type: Complete Workshop Service Repair Manual
Coverage Scope: All models, engines, trim, and transmission types are covered
Procedure Scope: All service and repair procedures, A-Z
Page Count
Estimated Page Count: Not specified, but extensive due to comprehensive coverage
Manual Type
Language: English
Format
Digital Format: PDF
Software Requirement: Adobe Reader (free download available)
Device Compatibility: All PC & MAC Computers, tablets, mobile phones
Delivery
Delivery Method: Instant email delivery after payment confirmation
Manual Coverage
Systems Covered
Engine Service And Repair: Detailed diagnostics, overhaul, component replacement for engine systems
Powertrain Service And Repair: Transmission, drivetrain, final drives, differentials, and axle repair
Hydraulic Systems: Steering, hoist, braking, and auxiliary hydraulic circuit diagnostics and repair
Electrical And Electronics: Wiring diagrams, component testing, troubleshooting of electrical systems and control modules
Braking System: Service, repair, and bleeding procedures for the air or hydraulic braking systems
Steering System: Hydraulic steering unit, linkages, and cylinder repair
Chassis And Frame: Articulation joint maintenance, frame inspection and repair
Body And Cab: Panel repair, door mechanisms, cab interior components
Operator Controls: Lever and pedal systems, safety interlocks
Cooling System: Radiator, fan, thermostat, and coolant circuit service
Fuel System: Fuel tank, filters, pumps, and lines service
Exhaust System: Muffler, exhaust piping, and component replacement
Procedures Included
Routine Maintenance: Lubrication points, fluid checks, filter replacements, daily inspections
Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults
Component Disassembly And Assembly: Detailed instructions for removing, inspecting, repairing, and reassembling components
Torque Specifications: Precise torque values for all critical fasteners
Special Tool Requirements: Identification and usage of specialized tools for specific repairs
Rebuild Instructions: Comprehensive guides for rebuilding major components like engines, transmissions, and hydraulic pumps
Adjustment Procedures: Settings and adjustments for various systems (e.g., brake linkages, parking brake)
Technical Depth
Depth Of Coverage: Comprehensive, from basic maintenance to complete overhaul and troubleshooting
Visual Aids: Step-by-step instructions with pictures (as stated in description)
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Printable on a page-by-page or full manual basis
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Quality: N/A (Digital PDF)
Engine Specifications
Primary Engine
Typical Engine Manufacturer: Cummins or Doosan (depending on specific variant and year)
Typical Engine Displacement: Likely in the range of 9.0L to 13.0L for these payload classes
Typical Engine Horsepower: Ranges from approximately 250 HP to 350 HP depending on model and configuration.
Typical Engine Torque: High torque output is crucial for hauling heavy loads, likely exceeding 1000 lb-ft.
Performance
Emissions Compliance: Various EPA and EU emission standards depending on the production year (e.g., Tier 3, Tier 4 Final).
Fuel System
Fuel Type: Diesel
Injection System: Common Rail Direct Injection (CRDI) or similar high-pressure fuel systems
Transmission
Standard
Transmission Type: Automatic, typically a heavy-duty powershift transmission
Optional
Transmission Manufacturer: ZF, Allison, or similar heavy-duty transmission specialists
Features
Gear Selection: Multiple forward and reverse gears optimized for load hauling and maneuverability
Retarder: Integrated transmission retarder for downhill braking assistance
Dimensions
Exterior
Overall Length: Varies by model, but typically in the range of 25-30 feet.
Overall Width: Around 10-11 feet to comply with road transport regulations.
Overall Height: Around 11-12 feet to the top of the cab.
Weights
Operating Weight: Typically in the range of 45,000 to 60,000 lbs (20-27 metric tons) depending on configuration.
Payload Capacity Mt27: Approximately 27 US tons (24.5 metric tons)
Payload Capacity Mt30: Approximately 30 US tons (27.2 metric tons)
Gross Vehicle Weight Rating Gvwr: Significantly higher than operating weight, accommodating payload and load.
Cargo
Body Volume Heaped: Designed for substantial volume, often exceeding 20 cubic yards (15 cubic meters) heaped.
Safety Features
Ratings
Crash Test Ratings: N/A for heavy construction equipment; safety focused on operational design.
Active Features
Braking System: Independent braking circuits, parking brake, often wet disc brakes for durability and performance.
Articulation Lock: System to lock articulation for transport or specific operations.
Passive Features
Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cabs are standard.
Operator Visibility: Designed for good all-around visibility, often with large windows and mirrors.
Technology Features
Infotainment
Infotainment System: Basic operator interface, often includes engine monitoring gauges, warning lights, and potentially a basic radio. Advanced systems may include GPS tracking or payload monitoring.
Driver Assistance
Payload Monitoring: Some models may offer integrated payload monitoring systems to prevent overloading.
Connectivity
Telematics Options: Optional telematics systems can provide machine health monitoring, location tracking, and operational data for fleet management.
Maintenance
Service Intervals
Engine Oil Change: Typically every 250-500 operating hours, depending on duty cycle and oil analysis.
Hydraulic Fluid Change: Every 1000-2000 operating hours, with filter changes more frequently.
Greasing Schedule: Daily or every 50 operating hours for articulation points, suspension, and other pivot points.
Fluid Specifications
Engine Oil Type: API CJ-4 or CK-4 rated heavy-duty diesel engine oil, viscosity typically SAE 15W-40.
Hydraulic Fluid Type: ISO VG 46 or 68 anti-wear hydraulic fluid, depending on operating temperature range.
Transmission Fluid Type: Manufacturer-specified heavy-duty transmission fluid (e.g., ZF TE-ML 03 or equivalent).
Coolant Type: Heavy-duty diesel engine coolant, typically a 50/50 mix of ethylene glycol and deionized water with appropriate inhibitors.
Known Issues
Articulation Joint Wear: Wear in the articulation joint and kingpins can occur with heavy use, requiring regular greasing and inspection.
Hydraulic Hose Failures: High-pressure hydraulic lines can be susceptible to abrasion or damage in rough conditions.
Transmission Shifting Issues: Potential issues with electronic controls or solenoids in the powershift transmission.
Vehicle History
Brand Heritage
Manufacturer History: Moxy was a Norwegian manufacturer of ADTs, acquired by Doosan in 2008. Doosan continues to produce and support these machines.
Model Evolution
Generational Development: The MT series represents a lineage of robust and reliable articulated dump trucks, benefiting from Moxy's foundational design and Doosan's integration and manufacturing expertise.
Production
Production Period: Models like MT27 and MT30 have been in production for many years, with updates to meet emission standards and incorporate new technologies.
Awards & Recognition
Recognitions
Industry Accolades: Doosan Moxy equipment is generally recognized for its robust construction and reliability in demanding environments, contributing to productivity and uptime.
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