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    2016-2019 EZ-GO RXV GOLF CAR RXV Freedom RXV SHUTTLE 2+2 Service Repair Manual

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    🏷️ Basic Information Identification Make: EZ-GO Model: RXV Golf Car Sub Model 1: RXV Freedom Sub Model 2: RXV Shuttle 2+2 Production Years Covered: 2016, 2017, 2018, 2019 Codes Product Identifier: 2016-2019 EZ-GO RXV GOLF CAR RXV Freedom RXV SHUTTLE 2+2 Service Repair Manual 👋 Introduction Market Position Segment: Golf Cars, Personal Transportation Vehicles (PTVs), Specialty Utility Vehicles Target Audience: Golf Course Operators, Resort Management, Property Managers, Fleet Owners, Maintenance Technicians, DIY Enthusiasts Competitive Analysis Competitors: Club Car (DS, Precedent), Yamaha (Drive, G29), Star EV, Evolution Electric Vehicles Key Features Vehicle Features: The RXV platform is known for its independent front suspension and prioritizing rider comfort and handling. The Freedom variant typically offers enhanced aesthetics and features, while the Shuttle 2+2 expands utility with rear seating. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Page Count Estimated Pages: Comprehensive (exact page count not specified, but implies extensive detail) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (gasoline and electric variants as applicable), Drivetrain, Transmission/Transaxle Chassis: Suspension (front and rear), Steering System, Brakes (hydraulic, parking brake), Wheels and Tires Electrical: 12V Electrical System, Battery Maintenance and Charging, Lighting System, Ignition System (if applicable), Controller Diagnostics and Repair (for electric models), Wiring Diagrams, Accessory Circuits Body And Frame: Body Panels, Seat Assembly, Roof and Canopy, Doors (if applicable), Frame and Chassis Components Procedures Included Maintenance: Scheduled Maintenance, Lubrication Points, Fluid Checks and Replacements, Filter Replacements, Battery Care Repair: Component Removal and Installation, Engine Overhaul (if applicable), Brake System Repair, Steering System Repair, Electrical Component Repair and Replacement, Suspension Component Replacement Troubleshooting: Diagnostic Procedures for Common Issues, Fault Code Interpretation (for electric models), Symptom-Based Troubleshooting Guides Technical Depth Depth: Comprehensive, covering from basic preventative maintenance to in-depth component overhaul and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to PDF format, facilitating quick access to information. Print Quality Image Rendering: Optimized for Adobe PDF Reader for accurate display of images and graphics. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type Gas: Likely a proprietary gasoline engine, typically a 4-stroke single or twin-cylinder, air-cooled or liquid-cooled, with displacement around 250cc to 400cc (specifics depend on exact sub-model and powertrain option, e.g., a 13.5 hp or similar rated engine). Engine Type Electric: Electric motor, typically AC or DC, with power ratings varying but often in the 3-5 hp continuous range, coupled with advanced electronic controllers. Performance Top Speed: Governed, typically around 15-19 mph for standard models, but can be adjusted. Fuel System Fuel Delivery Gas: Carburetor or Electronic Fuel Injection (EFI) depending on specific model year and engine configuration. Fuel Type: Unleaded Gasoline (for gas models) Cooling System Cooling Gas: Air-cooled or liquid-cooled, depending on engine variant. 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) or DC Motor with Forward/Reverse Gearbox Optional Optional Transmissions: N/A (Typically a single powertrain system per variant) Features Drive System: Shaft Drive Gear Selection: Forward/Neutral/Reverse (F-N-R) selector 📐 Dimensions Exterior Overall Length: Approximately 94-110 inches (2388-2794 mm), varies by configuration (e.g., Shuttle 2+2 will be longer). Overall Width: Approximately 47-48 inches (1194-1219 mm). Overall Height: Approximately 70-72 inches (1778-1829 mm) with canopy. Weights Curb Weight: Electric models typically range from 500-650 lbs (227-295 kg), Gas models slightly less or similar depending on features. Seating Capacity: 2 passengers (RXV Golf Car, RXV Freedom), 4 passengers (RXV Shuttle 2+2) Cargo Cargo Bed Dimensions: N/A for standard Golf Car/Freedom. Shuttle 2+2 may have a small rear cargo area. 🛡️ Safety Features Ratings Safety Standards: Designed to meet golf industry safety standards. Specific crash test ratings are generally not applicable or provided for this vehicle class. Active Features Braking System: Self-adjusting, hydraulically activated rear drum brakes. Parking brake. Throttle Control: Electronic throttle control (for electric) or mechanical linkage (for gas) with safety interlocks. Passive Features Seat Belts: Standard or optional, depending on configuration and local regulations. Roll Over Protection: Canopy roof provides some protection; some models may offer optional ROPS (Roll Over Protection System). 💡 Technology Features Infotainment Features: Typically basic, focusing on operational status indicators (battery level, speed, direction). Optional upgrades may include AM/FM radio, USB ports, or Bluetooth connectivity for some Freedom/Shuttle models. Driver Assistance Braking Tech Electric: IntelliBrake™ (on some electric models) for regenerative braking and hill-holding functionality. Controller Tech: Advanced AC or DC motor controllers with sophisticated management and diagnostic capabilities on electric models. Connectivity Diagnostics Port: On-board diagnostics port (typically for electric models) for connecting diagnostic tools. 🔧 Maintenance Service Intervals Oil Change Gas: Refer to manual for specific mileage or hours; typically every 100-200 operating hours or annually for gasoline engines. Specific oil type and viscosity will be detailed. Battery Check: Regular checks of...
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    Typ: Golf Car
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    🏷️ Basic Information
    Identification
    Make:
    EZ-GO
    Model:
    RXV Golf Car
    Sub Model 1:
    RXV Freedom
    Sub Model 2:
    RXV Shuttle 2+2
    Production Years Covered:
    2016, 2017, 2018, 2019
    Codes
    Product Identifier:
    2016-2019 EZ-GO RXV GOLF CAR RXV Freedom RXV SHUTTLE 2+2 Service Repair Manual
    👋 Introduction
    Market Position
    Segment:
    Golf Cars, Personal Transportation Vehicles (PTVs), Specialty Utility Vehicles
    Target Audience:
    Golf Course Operators, Resort Management, Property Managers, Fleet Owners, Maintenance Technicians, DIY Enthusiasts
    Competitive Analysis
    Competitors:
    Club Car (DS, Precedent), Yamaha (Drive, G29), Star EV, Evolution Electric Vehicles
    Key Features
    Vehicle Features:
    The RXV platform is known for its independent front suspension and prioritizing rider comfort and handling. The Freedom variant typically offers enhanced aesthetics and features, while the Shuttle 2+2 expands utility with rear seating.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Maintenance and Repair Procedures
    Page Count
    Estimated Pages:
    Comprehensive (exact page count not specified, but implies extensive detail)
    Manual Type
    Type:
    Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine (gasoline and electric variants as applicable), Drivetrain, Transmission/Transaxle
    Chassis:
    Suspension (front and rear), Steering System, Brakes (hydraulic, parking brake), Wheels and Tires
    Electrical:
    12V Electrical System, Battery Maintenance and Charging, Lighting System, Ignition System (if applicable), Controller Diagnostics and Repair (for electric models), Wiring Diagrams, Accessory Circuits
    Body And Frame:
    Body Panels, Seat Assembly, Roof and Canopy, Doors (if applicable), Frame and Chassis Components
    Procedures Included
    Maintenance:
    Scheduled Maintenance, Lubrication Points, Fluid Checks and Replacements, Filter Replacements, Battery Care
    Repair:
    Component Removal and Installation, Engine Overhaul (if applicable), Brake System Repair, Steering System Repair, Electrical Component Repair and Replacement, Suspension Component Replacement
    Troubleshooting:
    Diagnostic Procedures for Common Issues, Fault Code Interpretation (for electric models), Symptom-Based Troubleshooting Guides
    Technical Depth
    Depth:
    Comprehensive, covering from basic preventative maintenance to in-depth component overhaul and electrical system diagnostics.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Likely text-searchable due to PDF format, facilitating quick access to information.
    Print Quality
    Image Rendering:
    Optimized for Adobe PDF Reader for accurate display of images and graphics.
    Binding Type
    Binding:
    N/A (Digital Format)
    Paper Type
    Paper Quality:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type Gas:
    Likely a proprietary gasoline engine, typically a 4-stroke single or twin-cylinder, air-cooled or liquid-cooled, with displacement around 250cc to 400cc (specifics depend on exact sub-model and powertrain option, e.g., a 13.5 hp or similar rated engine).
    Engine Type Electric:
    Electric motor, typically AC or DC, with power ratings varying but often in the 3-5 hp continuous range, coupled with advanced electronic controllers.
    Performance
    Top Speed:
    Governed, typically around 15-19 mph for standard models, but can be adjusted.
    Fuel System
    Fuel Delivery Gas:
    Carburetor or Electronic Fuel Injection (EFI) depending on specific model year and engine configuration.
    Fuel Type:
    Unleaded Gasoline (for gas models)
    Cooling System
    Cooling Gas:
    Air-cooled or liquid-cooled, depending on engine variant.
    🔧 Transmission
    Standard
    Transmission Type:
    Continuously Variable Transmission (CVT) or DC Motor with Forward/Reverse Gearbox
    Optional
    Optional Transmissions:
    N/A (Typically a single powertrain system per variant)
    Features
    Drive System:
    Shaft Drive
    Gear Selection:
    Forward/Neutral/Reverse (F-N-R) selector
    📐 Dimensions
    Exterior
    Overall Length:
    Approximately 94-110 inches (2388-2794 mm), varies by configuration (e.g., Shuttle 2+2 will be longer).
    Overall Width:
    Approximately 47-48 inches (1194-1219 mm).
    Overall Height:
    Approximately 70-72 inches (1778-1829 mm) with canopy.
    Weights
    Curb Weight:
    Electric models typically range from 500-650 lbs (227-295 kg), Gas models slightly less or similar depending on features.
    Seating Capacity:
    2 passengers (RXV Golf Car, RXV Freedom), 4 passengers (RXV Shuttle 2+2)
    Cargo
    Cargo Bed Dimensions:
    N/A for standard Golf Car/Freedom. Shuttle 2+2 may have a small rear cargo area.
    🛡️ Safety Features
    Ratings
    Safety Standards:
    Designed to meet golf industry safety standards. Specific crash test ratings are generally not applicable or provided for this vehicle class.
    Active Features
    Braking System:
    Self-adjusting, hydraulically activated rear drum brakes. Parking brake.
    Throttle Control:
    Electronic throttle control (for electric) or mechanical linkage (for gas) with safety interlocks.
    Passive Features
    Seat Belts:
    Standard or optional, depending on configuration and local regulations.
    Roll Over Protection:
    Canopy roof provides some protection; some models may offer optional ROPS (Roll Over Protection System).
    💡 Technology Features
    Infotainment
    Features:
    Typically basic, focusing on operational status indicators (battery level, speed, direction). Optional upgrades may include AM/FM radio, USB ports, or Bluetooth connectivity for some Freedom/Shuttle models.
    Driver Assistance
    Braking Tech Electric:
    IntelliBrake™ (on some electric models) for regenerative braking and hill-holding functionality.
    Controller Tech:
    Advanced AC or DC motor controllers with sophisticated management and diagnostic capabilities on electric models.
    Connectivity
    Diagnostics Port:
    On-board diagnostics port (typically for electric models) for connecting diagnostic tools.
    🔧 Maintenance
    Service Intervals
    Oil Change Gas:
    Refer to manual for specific mileage or hours; typically every 100-200 operating hours or annually for gasoline engines. Specific oil type and viscosity will be detailed.
    Battery Check:
    Regular checks of water levels (if applicable, for flooded lead-acid batteries) and terminal connections. Electric models require specific battery maintenance protocols outlined in the manual.
    Tire Pressure:
    Recommended pressure typically 15-25 PSI, check tire sidewall. Regular inspection for wear and damage.
    Fluid Specifications
    Engine Oil Gas:
    Likely SAE 10W-30 or SAE 30 viscosity grade, specific API service classification will be detailed in the manual.
    Brake Fluid:
    DOT 3 or DOT 4 hydraulic brake fluid (specifics to be confirmed in manual).
    Gearbox Oil:
    Specific gear oil viscosity (e.g., 80W-90) for transaxle, quantity specified in manual.
    Known Issues
    Common Wear Items:
    Battery degradation (especially on electric models), brake wear, suspension bushings, tires, and seat upholstery.
    Electric Specific Issues:
    Controller issues, charger problems, battery balancing issues (if applicable), and electromagnetic interference (EMI) susceptibility can be potential concerns.
    Gas Specific Issues:
    Carburetor tuning, exhaust system issues, and starter/alternator problems.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Textron Specialized Vehicles (parent company of EZ-GO)
    Brand Legacy:
    EZ-GO has a long history in golf car manufacturing, dating back to 1954, and is a recognized leader in the industry.
    Model Evolution
    Rxv Introduction:
    The RXV platform represented a significant advancement for EZ-GO, introducing features like the IntelliBrake™ regenerative braking system (on electric models) and enhanced ride comfort.
    Generational Changes 16-19:
    The 2016-2019 period saw refinements in battery technology (especially for electric models), controller upgrades, potential cosmetic updates, and feature enhancements across the RXV, Freedom, and Shuttle variants.
    Production
    Manufacturing Location:
    Augusta, Georgia, USA
    🏆 Awards & Recognition
    Recognitions
    Industry Standing:
    EZ-GO is a recipient of numerous industry awards and certifications for quality and innovation in the golf and utility vehicle market. Specific awards for the 2016-2019 RXV models are not explicitly listed but the platform is generally well-regarded.
    Ratings
    Reliability:
    Generally considered reliable, with maintenance adherence being key. Customer satisfaction and reviews often highlight the comfortable ride and durable construction.
    Certifications
    Street Legality:
    Some configurations, particularly Shuttle models, may be optioned or modified to meet low-speed vehicle (LSV) or Neighborhood Electric Vehicle (NEV) regulations in specific jurisdictions, but this is not standard for all RXV models.
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