FIAT 480 500 580 640 680 DT Tractor Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: FIAT Model: Tractor Series (480, 500, 540, 580, 640, 680) Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance technicians of FIAT 480, 500, 540, 580, 640, 680 DT tractors. Key Features Manual Benefit: Enables cost savings through self-repair and maintenance, provides dealer-level repair information. Storage Benefit: Permanent digital storage on hard disc for reliability against physical media failure. Accessibility: Readable on any device with a PDF reader, eliminating wait times for physical delivery. User Friendliness: Structured content with bookmarks for easy navigation, catering to both professional mechanics and inexperienced users. 📋 Manual Details Coverage Areas Models Covered: FIAT 480, FIAT 480 DT, FIAT 500, FIAT 500 DT + SPECIAL, FIAT 540, FIAT 540 DT + SPECIAL, FIAT 580, FIAT 580 DT, FIAT 640, FIAT 640 DT, FIAT 680, FIAT 680 DT Page Count Estimated Page Count: Not Specified (Digital Manual) Manual Type Manual Type: Workshop Service Repair Manual Content Source: Official Workshop Service Repair Manual format, equivalent to dealer-issued documentation. Language Language: English Format Format: PDF File Size File Size Mb: 104 MB 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Installation, Crankcase/Cylinderhead, Valves & Timing Mechanism, Crank Gear Assembly, Fuel System, Fuel Tank & Pump, Injection System, Lubrication System, Cooling System Powertrain Systems: Transmission, Bevel Gear System, Differential, Final Drive, Rear Wheel, Clutch System, PTO-Belt Pulley Chassis Systems: Brake System, Front Axle & Steering Electrical Systems: Electrical System, Charging System, Battery System, Starting Motor, Accessory Equipment, Light-Switch-Fuse, Wiring Diagram Accessory Equipment: Covers the installation, maintenance, and troubleshooting of various accessory equipment. Procedures Included Repair Procedures: Complete overhaul and repair procedures for all covered systems. Maintenance Procedures: Detailed maintenance schedules and procedures. Diagnostic Procedures: Troubleshooting guides for common issues. Special Tools: Lists and descriptions of special tools required for specific repair and maintenance procedures. Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to complex engine and powertrain rebuilds. Suitable for professional mechanics and DIY users. Torque Specifications: Specific torque values for critical fasteners throughout the tractor's systems are provided. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Definition (HD) diagrams and text, ready for printing. Binding Type Binding Type: Digital (No physical binding) Paper Type Paper Type: N/A (Digital) Software Requirements Viewing Software: Adobe Acrobat Reader (Free Downloadable) Extraction Software: WinZip or WinRAR (Free Downloadable) ⚙️ Engine Specifications Primary Engine Engine Model 580: 2750 cc, 3-Cylinder, 4-Stroke Diesel Engine Model 680: 3456 cc, 4-Cylinder, 4-Stroke Diesel Engine Model 640: 3456 cc, 4-Cylinder, 4-Stroke Diesel Engine Model 480: 2592 cc, 3-Cylinder, 4-Stroke Diesel Engine Model 500: 2592 cc, 3-Cylinder, 4-Stroke Diesel Fuel System Fuel System Description: Covers fuel tank, fuel pump, and injection system details, including troubleshooting and component repair. Lubrication System Lubrication System Description: Details on lubrication system components, oil flow, capacities, and maintenance. Cooling System Cooling System Description: Information on the cooling system, including radiator, thermostat, and coolant flow. Performance Engine Displacements: Range from 2592 cc (3-cylinder) to 3456 cc (4-cylinder). 🔧 Transmission Transmission Type Transmission Coverage: Covers transmission system operation, repair, and maintenance for all applicable models. Drivetrain Drivetrain Options: Includes coverage for standard and DT (Dual Traction/4WD) variants. Powertrain Components Powertrain Components: Details on bevel gear systems, differentials, and final drives. 📐 Dimensions Weight Empty Weight Estimation: Varies by model, but generally in the 2000-3000 kg range for these tractors (specific figures not in product data). Wheelbase Wheelbase Estimation: Typical for this class of tractor, likely between 2000-2300 mm (specific figures not in product data). 🛡️ Safety Features Brake System Brake System Coverage: Comprehensive details on the brake system, including hydraulic and mechanical components, adjustments, and repairs. Steering System Steering System Coverage: Covers the front axle and steering system mechanics, including hydraulic assist if applicable. 💡 Technology Features Tractor Technology Pto System: Details on the Power Take-Off (PTO) system, including speeds and operational procedures. Hydraulic Lift: In-depth coverage of the hydraulic lift unit, including control mechanisms, cylinder operation, and troubleshooting. Electrical System Electrical Diagrams: Includes detailed wiring diagrams for troubleshooting electrical faults. 🔧 Maintenance Service Intervals Service Interval Context: The manual provides detailed guidance for recommended service intervals for engine oil changes, filter replacements, lubrication points, and other essential maintenance tasks. Fluid Specifications Engine Oil Specification: Specific SAE viscosity grades and API classifications for engine oil (detailed in manual). Hydraulic Fluid Specification: Recommended hydraulic fluid type and viscosity for the lift unit and transmission (detailed in manual). Coolant Specification: Type and mixture ratio for engine coolant (detailed in manual). Known Issues Common Maintenance Tasks: The manual will cover common maintenance tasks such as fuel filter replacement, air filter cleaning/replacement, engine valve adjustments, and hydraulic system checks. 📚 Vehicle History Brand Heritage Manufacturer: FIAT (Fabbrica Italiana Automobili Torino) Model Evolution Tractor Series Context: These models represent a robust range...
Owners, operators, and maintenance technicians of FIAT 480, 500, 540, 580, 640, 680 DT tractors.
Key Features
Manual Benefit:
Enables cost savings through self-repair and maintenance, provides dealer-level repair information.
Storage Benefit:
Permanent digital storage on hard disc for reliability against physical media failure.
Accessibility:
Readable on any device with a PDF reader, eliminating wait times for physical delivery.
User Friendliness:
Structured content with bookmarks for easy navigation, catering to both professional mechanics and inexperienced users.
📋 Manual Details
Coverage Areas
Models Covered:
FIAT 480, FIAT 480 DT, FIAT 500, FIAT 500 DT + SPECIAL, FIAT 540, FIAT 540 DT + SPECIAL, FIAT 580, FIAT 580 DT, FIAT 640, FIAT 640 DT, FIAT 680, FIAT 680 DT
Page Count
Estimated Page Count:
Not Specified (Digital Manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Content Source:
Official Workshop Service Repair Manual format, equivalent to dealer-issued documentation.
Covers the installation, maintenance, and troubleshooting of various accessory equipment.
Procedures Included
Repair Procedures:
Complete overhaul and repair procedures for all covered systems.
Maintenance Procedures:
Detailed maintenance schedules and procedures.
Diagnostic Procedures:
Troubleshooting guides for common issues.
Special Tools:
Lists and descriptions of special tools required for specific repair and maintenance procedures.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to complex engine and powertrain rebuilds. Suitable for professional mechanics and DIY users.
Torque Specifications:
Specific torque values for critical fasteners throughout the tractor's systems are provided.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Definition (HD) diagrams and text, ready for printing.
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Viewing Software:
Adobe Acrobat Reader (Free Downloadable)
Extraction Software:
WinZip or WinRAR (Free Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Model 580:
2750 cc, 3-Cylinder, 4-Stroke Diesel
Engine Model 680:
3456 cc, 4-Cylinder, 4-Stroke Diesel
Engine Model 640:
3456 cc, 4-Cylinder, 4-Stroke Diesel
Engine Model 480:
2592 cc, 3-Cylinder, 4-Stroke Diesel
Engine Model 500:
2592 cc, 3-Cylinder, 4-Stroke Diesel
Fuel System
Fuel System Description:
Covers fuel tank, fuel pump, and injection system details, including troubleshooting and component repair.
Lubrication System
Lubrication System Description:
Details on lubrication system components, oil flow, capacities, and maintenance.
Cooling System
Cooling System Description:
Information on the cooling system, including radiator, thermostat, and coolant flow.
Performance
Engine Displacements:
Range from 2592 cc (3-cylinder) to 3456 cc (4-cylinder).
🔧 Transmission
Transmission Type
Transmission Coverage:
Covers transmission system operation, repair, and maintenance for all applicable models.
Drivetrain
Drivetrain Options:
Includes coverage for standard and DT (Dual Traction/4WD) variants.
Powertrain Components
Powertrain Components:
Details on bevel gear systems, differentials, and final drives.
📐 Dimensions
Weight
Empty Weight Estimation:
Varies by model, but generally in the 2000-3000 kg range for these tractors (specific figures not in product data).
Wheelbase
Wheelbase Estimation:
Typical for this class of tractor, likely between 2000-2300 mm (specific figures not in product data).
🛡️ Safety Features
Brake System
Brake System Coverage:
Comprehensive details on the brake system, including hydraulic and mechanical components, adjustments, and repairs.
Steering System
Steering System Coverage:
Covers the front axle and steering system mechanics, including hydraulic assist if applicable.
💡 Technology Features
Tractor Technology
Pto System:
Details on the Power Take-Off (PTO) system, including speeds and operational procedures.
Hydraulic Lift:
In-depth coverage of the hydraulic lift unit, including control mechanisms, cylinder operation, and troubleshooting.
Electrical System
Electrical Diagrams:
Includes detailed wiring diagrams for troubleshooting electrical faults.
🔧 Maintenance
Service Intervals
Service Interval Context:
The manual provides detailed guidance for recommended service intervals for engine oil changes, filter replacements, lubrication points, and other essential maintenance tasks.
Fluid Specifications
Engine Oil Specification:
Specific SAE viscosity grades and API classifications for engine oil (detailed in manual).
Hydraulic Fluid Specification:
Recommended hydraulic fluid type and viscosity for the lift unit and transmission (detailed in manual).
Coolant Specification:
Type and mixture ratio for engine coolant (detailed in manual).
Known Issues
Common Maintenance Tasks:
The manual will cover common maintenance tasks such as fuel filter replacement, air filter cleaning/replacement, engine valve adjustments, and hydraulic system checks.
📚 Vehicle History
Brand Heritage
Manufacturer:
FIAT (Fabbrica Italiana Automobili Torino)
Model Evolution
Tractor Series Context:
These models represent a robust range of utility tractors from FIAT, known for their reliability and adaptability in various agricultural applications.
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