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2010 Fiat Punto (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Punto Generation Generation Name: Second Generation (Project 188) Generation Code: Project 188 Codes Model Code Example: 188AXA1A (may vary with specific engine/trim) 👋 Introduction Market Position Segment: Supermini / Subcompact car Target Audience: Cost-conscious urban drivers, small families, first-time car buyers. Competitive Analysis Key Competitors 2010: Ford Fiesta, Volkswagen Polo, Renault Clio, Opel/Vauxhall Corsa, Peugeot 207, Toyota Yaris. Key Features Design Philosophy: Practicality, fuel efficiency, value for money, compact dimensions for urban maneuverability. Manual Value Proposition: Enables DIY maintenance and repairs, reduces reliance on expensive dealership service, empowers owners with technical knowledge. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (petrol and diesel), cooling system, fuel system, exhaust system, lubrication system, ignition system, starting and charging system. Transmission Drivetrain: Manual transmission, automatic transmission (if applicable to the 2010 model year), clutch system, drive axles, differentials. Chassis Suspension: Front suspension (McPherson struts), rear suspension (torsion beam), steering system (hydraulic or electric power steering), wheel bearings. Brakes: Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS), Brake Assist (BA), Electronic Brake-force Distribution (EBD). Electrical Electronics: Battery, alternator, starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses and relays, instrument panel, body control module (BCM). Body Interior: Body panels, doors, windows, locks, seats, dashboard, climate control system (HVAC), airbags, seatbelt systems. Procedures Included Maintenance: Routine inspections, oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid flush and replacement, timing belt/chain inspection/replacement. Diagnostics: Troubleshooting guides for common drivability issues, fault code reading and interpretation (OBD-II), electrical system diagnostics. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, bodywork repair. Technical Specifications: Torque specifications for all fasteners, diagnostic trouble codes (DTCs), component testing procedures, electrical resistance values, fluid capacities and types. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds, including diagnostics and electrical troubleshooting). 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (essential for efficient use). Print Quality Readability: High (designed for professional use, clear diagrams and text). Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Petrol Engines: 1.2L FIRE (8-valve and 16-valve), 1.4L FIRE (16-valve), 1.2L 16V (176 Engine Family). Common Diesel Engines: 1.3L Multijet (8v and 16v). Performance 1.2L Fire (16V) Power: Approx. 80 PS (79 hp; 59 kW) at 5000 rpm. 1.2L Fire (16V) Torque: Approx. 114 Nm (84 lb-ft) at 4000 rpm. 1.3L Multijet Power: Approx. 75 PS (74 hp; 55 kW) to 90 PS (89 hp; 66 kW) depending on variant. Fuel System Injection Type: Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for Multijet diesel. Fuel Type: Unleaded Petrol (RON 95 recommended), Diesel Fuel. 🔧 Transmission Standard Gearbox Type: 5-speed manual transmission. Optional Automatic Transmission Availability: Dualogic automated manual transmission (AMT) may be available on certain variants, but less common. Features Clutch Type: Hydraulic actuation, single dry plate. Transmission Fluid Spec: Refer to manual for specific API GL-4 or GL-5 rated gear oil. Capacity typically 2.0 - 2.3 liters (manual). 📐 Dimensions Exterior Length: Approx. 3,870 mm (152.4 in) Width: Approx. 1,660 mm (65.4 in) Height: Approx. 1,540 mm (60.6 in) Wheelbase: Approx. 2,460 mm (96.9 in) Cargo Luggage Capacity: Approx. 260 - 295 liters (9.2 - 10.4 cu ft) depending on rear seat configuration. Weights Curb Weight: Approx. 950 - 1100 kg (2094 - 2425 lbs) depending on engine and equipment. 🛡️ Safety Features Ratings Euro Ncap Score: 4 stars (for the 2000-2005 model, the 2010 model may have had minor updates but likely similar structure). Active Features ABS: Standard on most models, often with EBD (Electronic Brake-force Distribution) and BA (Brake Assist). Esp Asr: Optional on some higher trims or later model years. Passive Features Airbags: Front airbags (driver and passenger) standard. Side airbags and curtain airbags available as options on some trims. Seatbelts: Three-point seatbelts with pre-tensioners and load limiters for front seats, three-point seatbelts for rear seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with standard speaker setup. Higher trims may offer MP3 playback and steering wheel audio controls. Navigation: Optional satellite navigation system available on some higher-spec models or as an aftermarket addition. Driver Assistance Parking Sensors: Optional rear parking sensors available on some trims. Connectivity Bluetooth: Rarely standard, typically an optional accessory or available on later facelifted models/higher trims. 🔧 Maintenance Service Intervals Engine Oil Filter Change: Every 15,000 km (9,300 miles) or 1 year, whichever comes first (check manual for specific engine variant and oil type)....
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2010 Fiat Punto (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Punto
Generation
Generation Name:
Second Generation (Project 188)
Generation Code:
Project 188
Codes
Model Code Example:
188AXA1A (may vary with specific engine/trim)
👋 Introduction
Market Position
Segment:
Supermini / Subcompact car
Target Audience:
Cost-conscious urban drivers, small families, first-time car buyers.
Competitive Analysis
Key Competitors 2010:
Ford Fiesta, Volkswagen Polo, Renault Clio, Opel/Vauxhall Corsa, Peugeot 207, Toyota Yaris.
Key Features
Design Philosophy:
Practicality, fuel efficiency, value for money, compact dimensions for urban maneuverability.
Manual Value Proposition:
Enables DIY maintenance and repairs, reduces reliance on expensive dealership service, empowers owners with technical knowledge.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (petrol and diesel), cooling system, fuel system, exhaust system, lubrication system, ignition system, starting and charging system.
Transmission Drivetrain:
Manual transmission, automatic transmission (if applicable to the 2010 model year), clutch system, drive axles, differentials.
Chassis Suspension:
Front suspension (McPherson struts), rear suspension (torsion beam), steering system (hydraulic or electric power steering), wheel bearings.
Brakes:
Front disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS), Brake Assist (BA), Electronic Brake-force Distribution (EBD).
Electrical Electronics:
Battery, alternator, starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses and relays, instrument panel, body control module (BCM).
Body Interior:
Body panels, doors, windows, locks, seats, dashboard, climate control system (HVAC), airbags, seatbelt systems.
Procedures Included
Maintenance:
Routine inspections, oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid flush and replacement, timing belt/chain inspection/replacement.
Diagnostics:
Troubleshooting guides for common drivability issues, fault code reading and interpretation (OBD-II), electrical system diagnostics.
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, bodywork repair.
Technical Specifications:
Torque specifications for all fasteners, diagnostic trouble codes (DTCs), component testing procedures, electrical resistance values, fluid capacities and types.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds, including diagnostics and electrical troubleshooting).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (essential for efficient use).
Print Quality
Readability:
High (designed for professional use, clear diagrams and text).
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Common Petrol Engines:
1.2L FIRE (8-valve and 16-valve), 1.4L FIRE (16-valve), 1.2L 16V (176 Engine Family).
Common Diesel Engines:
1.3L Multijet (8v and 16v).
Performance
1.2L Fire (16V) Power:
Approx. 80 PS (79 hp; 59 kW) at 5000 rpm.
1.2L Fire (16V) Torque:
Approx. 114 Nm (84 lb-ft) at 4000 rpm.
1.3L Multijet Power:
Approx. 75 PS (74 hp; 55 kW) to 90 PS (89 hp; 66 kW) depending on variant.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for Multijet diesel.
Fuel Type:
Unleaded Petrol (RON 95 recommended), Diesel Fuel.
🔧 Transmission
Standard
Gearbox Type:
5-speed manual transmission.
Optional
Automatic Transmission Availability:
Dualogic automated manual transmission (AMT) may be available on certain variants, but less common.
Features
Clutch Type:
Hydraulic actuation, single dry plate.
Transmission Fluid Spec:
Refer to manual for specific API GL-4 or GL-5 rated gear oil. Capacity typically 2.0 - 2.3 liters (manual).
📐 Dimensions
Exterior
Length:
Approx. 3,870 mm (152.4 in)
Width:
Approx. 1,660 mm (65.4 in)
Height:
Approx. 1,540 mm (60.6 in)
Wheelbase:
Approx. 2,460 mm (96.9 in)
Cargo
Luggage Capacity:
Approx. 260 - 295 liters (9.2 - 10.4 cu ft) depending on rear seat configuration.
Weights
Curb Weight:
Approx. 950 - 1100 kg (2094 - 2425 lbs) depending on engine and equipment.
🛡️ Safety Features
Ratings
Euro Ncap Score:
4 stars (for the 2000-2005 model, the 2010 model may have had minor updates but likely similar structure).
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brake-force Distribution) and BA (Brake Assist).
Esp Asr:
Optional on some higher trims or later model years.
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Side airbags and curtain airbags available as options on some trims.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters for front seats, three-point seatbelts for rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with standard speaker setup. Higher trims may offer MP3 playback and steering wheel audio controls.
Navigation:
Optional satellite navigation system available on some higher-spec models or as an aftermarket addition.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on some trims.
Connectivity
Bluetooth:
Rarely standard, typically an optional accessory or available on later facelifted models/higher trims.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 15,000 km (9,300 miles) or 1 year, whichever comes first (check manual for specific engine variant and oil type).
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 2 years.
Spark Plugs Replacement:
Typically 60,000 km (37,200 miles) for standard plugs, longer for iridium/platinum plugs (refer to manual for specific engine).
Timing Belt Replacement:
Crucial for FIRE engines: Typically every 120,000 km (75,000 miles) or 5 years. Failure can cause catastrophic engine damage. Multijet diesels use timing chains or belts, check manual for specific interval.
Fluid Specifications
Engine Oil Spec:
Fiat recommends Selenia oils. For 1.2 FIRE: Selenia K 5W-40 or equivalent API SN, ACEA C3. For 1.3 Multijet: Selenia WR Forward 0W-30 or equivalent API SN, ACEA C3.
Coolant Spec:
Paraflu Up concentrate mixed with demineralized water (50/50 ratio). Blue coolant.
Brake Fluid Spec:
DOT 4.
Known Issues
Common Electrical Faults:
Wiring loom issues (especially in engine bay), dashboard warning lights (ABS, Airbag), window regulator failures.
Common Mechanical Faults:
Exhaust manifold cracks (especially on 1.2 FIRE), suspension component wear (track rod ends, ball joints), clutch slave cylinder leaks.
Common Engine Issues:
Thermostat housing leaks, oil leaks from valve cover gasket, ignition coil failure (on 16V engines).
📚 Vehicle History
Brand Heritage
Fiat History In Small Cars:
Fiat has a long and successful history in producing small, affordable, and practical city cars, dating back to the Fiat 500 and Fiat 600.
Model Evolution
Punto Generations:
The Punto was first introduced in 1993 as a replacement for the Fiat Uno. The second generation (Project 188) was launched in 1999 and received a significant facelift in 2003, which is the basis for the 2010 model.
Production
Production Period Gen2:
1999 - 2010 (with facelift in 2003).
Manufacturing Locations:
Primarily Italy, but also produced in other Fiat plants globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
The Fiat Punto has been a finalist for European Car of the Year multiple times across its generations, indicating positive reception.
Ratings
Reliability Perception:
Generally considered a budget-friendly and economical car. Reliability can be average for its class; maintenance is key. Known for certain electrical quirks and wear items.
Certifications
Emissions Standards:
Compliant with Euro IV emissions standards for the 2010 model year.
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