🏷️ Basic Information Identification Make: Fiat Model: Scudo Year: 2004 Engine: 1.9 D Codes Engine Code Typical: D9B (check specific VIN for absolute certainty) 👋 Introduction Market Position Market Segment: Light Commercial Vehicle (LCV) / Panel Van / MPV Competitive Analysis Key Competitors: Peugeot Expert, Citroën Jumpy, Renault Trafic, Ford Transit Connect Key Features Vehicle Purpose: Versatile vehicle for cargo transport, passenger carrying, and specialized conversions Manual Advantage: Enables DIY maintenance and repair, saving on labor costs and downtime Manual Advantage Technical Content: Professional-grade, shop-level information with clear diagrams and instructions 📋 Manual Details Coverage Areas Coverage: Full Service and Repair Page Count Estimated Pages: Likely 500+ pages (based on typical comprehensive manuals for this era and vehicle type) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication system, cooling system, fuel system (diesel injection), exhaust system, starting system, charging system Transmission: Manual transmission (gearbox, clutch operation, driveshafts) Brakes: Brake system hydraulics, front and rear brake units (disc/drum configurations), parking brake Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam/leaf springs depending on variant), steering system Electrical: Wiring diagrams, lighting system, power windows, central locking, instruments, engine control unit (ECU) diagnostics (basic) Bodywork: Body panel removal and installation, interior trim, door mechanisms, glazing HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components and service Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements (oil, air, fuel), belt inspections and replacements Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting charts Repair: Detailed step-by-step repair instructions for all major components, including engine overhaul, gearbox repair, brake caliper overhaul, etc. Disassembly Assembly: Complete disassembly and reassembly procedures for major vehicle systems Specifications Data: Torque specifications, clearances, tolerances, fluid capacities, electrical component data Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format Format: PDF Print Quality Printable: Yes (Full Printable) Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital) Zoom Functionality Zoom: Yes (Zoom IN/OUT) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Diesel Displacement: 1.9 Liters (1905 cc) Configuration: Inline 4-cylinder Valvetrain: SOHC (Single Overhead Camshaft), 8 Valves Performance Horsepower Approx: Around 70-71 PS (Pferdestärke) / 69-70 bhp (brake horsepower) Torque Approx: Around 125-130 Nm (Newton-meters) Fuel System Injection Type: Indirect Injection (IDI) with Bosch VE Rotary Injection Pump Fuel Type: Diesel Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Fiat Paraflu UP or equivalent specifications) Lubrication System Engine Oil Type Approx: API CG-4 or ACEA B3/B4 specifications (e.g., SAE 10W-40 or 15W-40 depending on climate, consult manual for exact spec) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: Possibly a 4-speed automatic transmission on some variants, though less common for the 1.9D Features Clutch Type: Hydraulically actuated single dry plate clutch Fluid Specification Gearbox Oil Type Approx: GL-4 75W-80 or 75W-90 gear oil (consult manual for exact specification and capacity) 📐 Dimensions Exterior Body Styles: Panel Van, Combi (Passenger Version), Chassis Cab Wheelbase Approx Mm: 2800 - 3200 mm (depending on short/long wheelbase variants) Length Approx Mm: 4200 - 4700 mm (depending on body style and wheelbase) Width Approx Mm: 1800 - 1850 mm (excluding mirrors) Height Approx Mm: 1850 - 1950 mm Cargo Load Volume Approx M3: 4.5 - 5.5 m³ (for panel van variants) Weights Gross Vehicle Weight Rating Approx Kg: 2000 - 2500 kg 🛡️ Safety Features Ratings Euro Ncap Rating Typical: Likely a 3-star rating for early models, but specific test results for 2004 variant should be verified Active Features ABS: Optional on some trims, standard on later/higher specification models Esp Track Control: Generally not available on this 1.9 D model from 2004 Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio with Cassette or CD Player, potentially with steering wheel controls on higher trims Driver Assistance Cruise Control: Optional on some variants Connectivity Connectivity Features: Limited connectivity for the era; typically manual window winders, basic interior lighting 🔧 Maintenance Service Intervals Engine Oil Change Km Miles: Typically every 10,000 - 15,000 km or 6,000 - 9,000 miles (consult manual for precise interval) Air Filter Replacement Km Miles: Typically every 20,000 - 30,000 km or 12,000 - 18,000 miles Fuel Filter Replacement Km Miles: Typically every 30,000 - 40,000 km or 18,000 - 24,000 miles Timing Belt Replacement Km Miles: Critical item. Typically every 70,000 - 100,000 km or 42,000 - 60,000 miles (refer to manual for exact interval and to replace water pump concurrently) Fluid Specifications Coolant Capacity Liters: Approx. 7.0 - 8.0 liters (engine and system) Brake Fluid Type:...