🏷️ Basic Information Identification Make: Fiat Model: Stilo Year: 2009 Codes Platform Code: Project 192 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Fiat Stilo owners seeking self-maintenance and repair capabilities Competitive Analysis Advantage: Vehicle-specific, factory-level detail, comprehensive coverage, digital format benefits (searchable, printable, no wear-and-tear) Key Features Accessibility: Easy-to-use PDF format, searchable content, quick access to specific information Practicality: Print only needed pages, no need to carry bulky books, protection from grease and damage 📋 Manual Details Coverage Areas Covered Models: All Fiat Stilo models Coverage Scope: A-Z comprehensive repairs Page Count Estimated Page Count: Not specified, but described as 'everything you will ever need on one easy-to-use PDF-manual' Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Complete diagnostics, repair, fuel system, ignition system, cooling system, lubrication system, emission control systems Powertrain: Engine, automatic transmission, manual transmission, clutch, transfer case, propeller shaft, drive shaft, differential, axle Chassis: Suspension, steering column, power steering, tire and wheel, brake control systems, brakes, parking brake Electrical And Electronics: Ignition starting charging, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, multiplex/CAN communication, wiring schematics, instrument panel, meter, horn, door locks, exterior and interior lighting HVAC: Air conditioning system Body And Interior: Exterior and interior components, windshield, glass, mirrors, seats, engine hood, doors Wiper And Washer: Wiper and washer systems Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, general upkeep Diagnostics: Troubleshooting guides, fault code identification, diagnostic procedures for all major systems Repair: Detailed, step-by-step repair instructions for all components and systems Component Overhaul: Complete instructions for engine rebuilds, transmission overhauls, suspension component replacement, etc. Electrical Repairs: Wiring harness repair, sensor replacement, module diagnostics, circuit troubleshooting Technical Depth Depth: Factory-level detail, equivalent to dealership technician manuals Content Type: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac Print Quality Printability: All pages are printable Image Scaling: Images can be blown up and printed enlarged Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper Requirement: User determines paper type and quality for printing Requirements Software Requirements: Adobe PDF Reader, Winzip (or similar unzipping software) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes petrol (e.g., 1.4, 1.6, 1.8, 2.4) and diesel (e.g., 1.9 JTD) engines common in the 2009 Stilo. Specific engine codes would be detailed within the manual. Performance Performance Data: Manual provides specifications for horsepower, torque, engine speeds, and other performance metrics for each engine variant. Fuel System Fuel Delivery: Details on multi-point fuel injection (MPI) for petrol engines and common rail direct injection (CRDi) for diesel engines, including fuel pump, injectors, and pressure regulator specifications. Cooling System Cooling System Type: Liquid-cooled, pressurized system with details on radiator, fan, thermostat, coolant types, and capacities. Lube System Lubrication Type: Wet sump lubrication system, detailing oil pump, oil filter, oil cooler (if applicable), oil types, and capacities. 🔧 Transmission Standard Standard Transmission Type: Likely includes a 5-speed manual transmission as standard on many models. Optional Optional Transmission Type: Possibility of a Dualogic (automated manual) or traditional automatic transmission on certain variants. Features Clutch System: Details on clutch actuation (hydraulic), clutch disc, pressure plate, and release bearing replacement procedures. Fluid Specifications Transmission Fluid Type: Specific API GL-4 or GL-5 gear oil specifications for manual transmissions, and ATF specifications for automatic transmissions, with refill capacities. 📐 Dimensions Exterior Body Styles: Typically available in 3-door (Sportwagon) and 5-door hatchback configurations. Length: Approx. 4250 mm (5-door) / 4180 mm (3-door) Width: Approx. 1750 mm Height: Approx. 1550 mm Weights Curb Weight: Varies by engine and trim, typically ranging from 1250 kg to 1450 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: Achieved a 4-star Euro NCAP safety rating for adult occupant protection, 3-star for child occupant, and 2-star for pedestrian safety. Active Features Braking System: ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution) is standard on most models. Traction Control: ASR (Anti-Slip Regulation) and ESP (Electronic Stability Program) may be available as optional equipment or standard on higher trims. Passive Features Airbags: Front airbags for driver and passenger, side airbags, and curtain airbags (depending on trim level) are detailed. Seat Belts: Pre-tensioner seatbelts with load limiters for front occupants, and three-point seatbelts for rear occupants. Supplemental Restraint System: Comprehensive coverage of SRS system components, diagnostics, and replacement procedures, including airbag modules and sensors. 💡 Technology Features Infotainment Audio Visual System: Manual details the operation, troubleshooting, and potential upgrades for the factory-installed audio systems, including radio, CD player, and speaker systems. Driver Assistance Cruise Control: Includes system operation, activation, and troubleshooting for the cruise control system. Connectivity Multiplex Can Communication: Extensive details on the CAN bus system, including wiring schematics, module...
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Print Quality
Printability:
All pages are printable
Image Scaling:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital (PDF) - no physical binding
Paper Type
Paper Requirement:
User determines paper type and quality for printing
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (or similar unzipping software)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes petrol (e.g., 1.4, 1.6, 1.8, 2.4) and diesel (e.g., 1.9 JTD) engines common in the 2009 Stilo. Specific engine codes would be detailed within the manual.
Performance
Performance Data:
Manual provides specifications for horsepower, torque, engine speeds, and other performance metrics for each engine variant.
Fuel System
Fuel Delivery:
Details on multi-point fuel injection (MPI) for petrol engines and common rail direct injection (CRDi) for diesel engines, including fuel pump, injectors, and pressure regulator specifications.
Cooling System
Cooling System Type:
Liquid-cooled, pressurized system with details on radiator, fan, thermostat, coolant types, and capacities.
Likely includes a 5-speed manual transmission as standard on many models.
Optional
Optional Transmission Type:
Possibility of a Dualogic (automated manual) or traditional automatic transmission on certain variants.
Features
Clutch System:
Details on clutch actuation (hydraulic), clutch disc, pressure plate, and release bearing replacement procedures.
Fluid Specifications
Transmission Fluid Type:
Specific API GL-4 or GL-5 gear oil specifications for manual transmissions, and ATF specifications for automatic transmissions, with refill capacities.
📐 Dimensions
Exterior
Body Styles:
Typically available in 3-door (Sportwagon) and 5-door hatchback configurations.
Length:
Approx. 4250 mm (5-door) / 4180 mm (3-door)
Width:
Approx. 1750 mm
Height:
Approx. 1550 mm
Weights
Curb Weight:
Varies by engine and trim, typically ranging from 1250 kg to 1450 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved a 4-star Euro NCAP safety rating for adult occupant protection, 3-star for child occupant, and 2-star for pedestrian safety.
Active Features
Braking System:
ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution) is standard on most models.
Traction Control:
ASR (Anti-Slip Regulation) and ESP (Electronic Stability Program) may be available as optional equipment or standard on higher trims.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, and curtain airbags (depending on trim level) are detailed.
Seat Belts:
Pre-tensioner seatbelts with load limiters for front occupants, and three-point seatbelts for rear occupants.
Supplemental Restraint System:
Comprehensive coverage of SRS system components, diagnostics, and replacement procedures, including airbag modules and sensors.
💡 Technology Features
Infotainment
Audio Visual System:
Manual details the operation, troubleshooting, and potential upgrades for the factory-installed audio systems, including radio, CD player, and speaker systems.
Driver Assistance
Cruise Control:
Includes system operation, activation, and troubleshooting for the cruise control system.
Connectivity
Multiplex Can Communication:
Extensive details on the CAN bus system, including wiring schematics, module communication, and diagnostic procedures for network faults.
Engine Control
Engine Control Unit ECU:
Information on the ECU's function, diagnostic connectors (OBD-II), sensor inputs, actuator outputs, and troubleshooting methods.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first. Specifics depend on engine and driving conditions.
Timing Belt Replacement:
Intervals vary by engine, e.g., 90,000 km or 5 years for many petrol engines. Diesel engines typically use a timing chain or have different belt replacement schedules.
Spark Plug Replacement:
Recommended replacement intervals vary by plug type (standard vs. long-life) and engine. Details in manual.
Fluid Specifications
Engine Oil Specification:
Commonly Fiat 9.55535-S2 (e.g., 5W-40 synthetic) or Fiat 9.55535-G1/G2 (e.g., 10W-40 or 5W-40) depending on engine and climate. Manual will specify exact API/ACEA ratings.
Coolant Specification:
Paraflu UP or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water. Manual specifies correct type and capacity.
Brake Fluid Specification:
DOT 4 brake fluid. Recommended replacement every 2 years.
Known Issues
Common Problems:
Potential issues include ABS sensor failures, window regulator malfunctions, air conditioning system leaks, and minor electrical gremlins. The manual provides diagnostic steps for these.
Emission Control Diagnostics:
Coverage includes diagnosis and repair of catalytic converter issues, oxygen sensors, and exhaust gas recirculation (EGR) systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Fiat Automobiles S.p.A., an Italian automotive manufacturer part of the Stellantis group.
Model Evolution
Production Years:
Produced from 2004 to 2007 (with the 2009 manual likely covering the latter stages of its lifespan or potential extended markets).
Production
Manufacturing Locations:
Primarily manufactured in Italy (e.g., Melfi plant) and potentially other Fiat assembly plants.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
The Fiat Stilo was a finalist for the European Car of the Year award in 2004.
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