🏷️ Basic Information Identification Make: Fiat Model: Ulysse Engine Variant: 2.0 16V JTD Codes Product Code Identifier: FIAT-ULYSSE-2.0-16V-JTD-SRM 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Key Competitors: Citroën C8, Peugeot 807, Lancia Phedra (sharing platform), Renault Espace, Ford Galaxy Key Features Vehicle Purpose: Designed for family transport, offering spacious interiors, flexible seating, and practicality. Engine Type Focus: Emphasis on the robust and economical 2.0 JTD turbodiesel engine. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (PDF) Page Count Estimated Page Count: Over 1000 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection system (JTD common rail diesel), ignition system (glow plugs), cooling system, lubrication system, exhaust system, emissions control, engine management system (ECU diagnostics) Transmission Systems: Manual and Automatic transmission overhaul, clutch system, gear shifting mechanisms, transmission fluid specifications and maintenance Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD), wheel alignment Electrical Systems: Wiring diagrams, fuse box layouts, lighting systems, power windows, central locking, instrument cluster, audio systems, diagnostic port (OBD-II) Bodywork And Interior: Body panel removal and installation, interior trim components, seating, heating, ventilation, and air conditioning (HVAC) Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, coolant flush and fill, spark plug replacement (if applicable to engine variant), brake fluid change, transmission fluid change Diagnostic Procedures: Troubleshooting common faults, reading diagnostic trouble codes (DTCs), component testing procedures Repair And Overhaul: Engine component replacement (pistons, valves, bearings), cylinder head gasket replacement, turbocharger overhaul, gearbox rebuild, brake caliper replacement, suspension component renewal Electrical Repairs: Component testing and replacement (alternator, starter motor, sensors), wiring harness repair, lighting system troubleshooting Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic scheduled maintenance to in-depth mechanical and electrical diagnostics and repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for efficient information retrieval. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Likely 937A2.000 or similar Fiat JTD engine family Engine Type: Inline 4-cylinder, Turbocharged Direct Injection Diesel (JTD) Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 82.0 mm x 94.0 mm (typical for this displacement range) Compression Ratio: Approximately 18.0:1 Performance Horsepower: Approximately 109-115 PS (80-85 kW) at 4000 rpm (depending on specific tuning) Torque: Approximately 270-280 Nm (199-207 lb-ft) at 1750-2000 rpm Fuel System Fuel Delivery: Common Rail Direct Injection (JTD), Bosch or Siemens system Ignition System: Compression ignition, requiring glow plugs for cold starts Cooling System Coolant Type: Antifreeze/coolant with ethylene glycol base, meeting Fiat specifications (e.g., Fiat 9.55523) Lubrication System Oil Grade: SAE 5W-40 or 10W-40, API CF, ACEA B3/B4, or specific Fiat approval (e.g., Fiat 9.55535-N2 or similar) Oil Capacity: Approximately 5.5 - 6.0 Liters (including filter) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (likely Jatco or Aisin Warner sourced) Features Manual Transmission Fluid: API GL-4, SAE 75W-85 or 75W-90 gear oil (refer to manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 4755 mm (varies slightly by model year) Width: Approx. 1850 mm Height: Approx. 1750 mm Wheelbase: Approx. 2823 mm Weights Curb Weight: Approx. 1700 - 1800 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 2400 - 2500 kg 🛡️ Safety Features Ratings Euroncap Rating: Likely 4 or 5 stars for models equipped with all safety features (check specific year and configuration) Active Features ABS: Standard Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Esp: Optional or standard on later models (Electronic Stability Program) Passive Features Airbags: Front airbags (driver and passenger), side airbags, curtain airbags (optional/standard on higher trims) Seatbelts: Three-point inertia reel seatbelts with pre-tensioners and load limiters for all seats Child Seat Anchors: ISOFIX mounting points for child seats 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls, optional navigation system available on higher trims. Driver Assistance Cruise Control: Standard or optional depending on trim level. Parking Sensors: Optional front and rear parking sensors. Connectivity Diagnostic Interface: OBD-II (On-Board Diagnostics II) port for engine management and fault code reading. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 15,000 km or 12 months, whichever comes first (for diesel engines). Air Filter Replacement: Every 30,000 - 45,000 km or 24 months. Fuel Filter Replacement: Every 45,000 - 60,000 km (crucial for JTD engines). Timing Belt Replacement: Every 100,000 - 120,000 km or 5-6 years (critical for engine integrity). Coolant Replacement: Every 2-3 years or 60,000 km. Fluid Specifications Power Steering Fluid: ATF (Automatic Transmission Fluid) or specific power steering fluid (refer to manual) Brake...
Component testing and replacement (alternator, starter motor, sensors), wiring harness repair, lighting system troubleshooting
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from basic scheduled maintenance to in-depth mechanical and electrical diagnostics and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely 937A2.000 or similar Fiat JTD engine family
Engine Type:
Inline 4-cylinder, Turbocharged Direct Injection Diesel (JTD)
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
82.0 mm x 94.0 mm (typical for this displacement range)
Compression Ratio:
Approximately 18.0:1
Performance
Horsepower:
Approximately 109-115 PS (80-85 kW) at 4000 rpm (depending on specific tuning)
Torque:
Approximately 270-280 Nm (199-207 lb-ft) at 1750-2000 rpm
Fuel System
Fuel Delivery:
Common Rail Direct Injection (JTD), Bosch or Siemens system
Ignition System:
Compression ignition, requiring glow plugs for cold starts
Cooling System
Coolant Type:
Antifreeze/coolant with ethylene glycol base, meeting Fiat specifications (e.g., Fiat 9.55523)
Lubrication System
Oil Grade:
SAE 5W-40 or 10W-40, API CF, ACEA B3/B4, or specific Fiat approval (e.g., Fiat 9.55535-N2 or similar)
Oil Capacity:
Approximately 5.5 - 6.0 Liters (including filter)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (likely Jatco or Aisin Warner sourced)
Features
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 gear oil (refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4755 mm (varies slightly by model year)
Width:
Approx. 1850 mm
Height:
Approx. 1750 mm
Wheelbase:
Approx. 2823 mm
Weights
Curb Weight:
Approx. 1700 - 1800 kg (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 2400 - 2500 kg
🛡️ Safety Features
Ratings
Euroncap Rating:
Likely 4 or 5 stars for models equipped with all safety features (check specific year and configuration)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Esp:
Optional or standard on later models (Electronic Stability Program)
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (optional/standard on higher trims)
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners and load limiters for all seats
Child Seat Anchors:
ISOFIX mounting points for child seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls, optional navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Parking Sensors:
Optional front and rear parking sensors.
Connectivity
Diagnostic Interface:
OBD-II (On-Board Diagnostics II) port for engine management and fault code reading.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first (for diesel engines).
Air Filter Replacement:
Every 30,000 - 45,000 km or 24 months.
Fuel Filter Replacement:
Every 45,000 - 60,000 km (crucial for JTD engines).
Timing Belt Replacement:
Every 100,000 - 120,000 km or 5-6 years (critical for engine integrity).
Coolant Replacement:
Every 2-3 years or 60,000 km.
Fluid Specifications
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid (refer to manual)
Brake Fluid:
DOT 4
Known Issues
Engine Related:
Turbocharger issues (variable geometry vanes sticking), glow plug failure, EGR valve clogging, diesel particulate filter (DPF) issues on later models or poorly maintained units.
Transmission Related:
Wear on dual-mass flywheel (DMF) with manual transmissions, potential leaks or sluggishness in automatic transmissions.
Suspension And Steering:
Wear in suspension bushings and ball joints due to vehicle weight and usage, power steering pump issues.
Electrical Issues:
Intermittent electrical faults, issues with central locking, power windows, or dashboard warning lights can occur.
📚 Vehicle History
Brand Heritage
Manufacturer:
Fiat Automobiles S.p.A.
Model Evolution
Platform Sharing:
Based on the Eurovan platform, shared with PSA Group (Citroën C8, Peugeot 807) and Lancia (Phedra).
Generation Context:
Second generation Ulysse (introduced around 2002), succeeding the original Lancia/Fiat/Peugeot/Citroën collaboration.
Production
Production Period:
The Fiat Ulysse (second generation) was produced from approximately 2002 to 2010.
Manufacturing Location:
Produced at the Sevel (Società Europea Veicoli) plant in Hordain, France, or Valenciennes, France, shared with its PSA counterparts.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
As part of the Eurovan family, the Ulysse and its siblings were generally well-received for their practicality and space. Specific individual awards for the Fiat Ulysse variant are less commonly highlighted than for the platform as a whole.
Ratings
Reliability Perception:
Reliability can be mixed, often depending on maintenance history. JTD engines are generally robust if maintained correctly.
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