Ford Escape Escape Hybrid 2008-2012 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Years Covered: 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV, Hybrid Target Audience: Environmentally conscious consumers seeking fuel efficiency and SUV practicality. Competitive Analysis Key Competitors: Toyota RAV4 Hybrid, Honda CR-V Hybrid (later generations), potentially smaller fuel-efficient SUVs. Key Features Powertrain Type: Full Hybrid System (HEV) combining a gasoline engine with electric motors. Fuel Economy: Significantly improved MPG over standard gasoline models, especially in city driving. Driving Experience: Quiet operation, smooth acceleration, ability to drive on electric power alone at low speeds. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Delivery Method: Instant Download Licensing: Lifetime Use, No Expiry, No Renewal Fees Compatibility: Windows and MAC computers, tablets, smartphones 📖 Manual Coverage Systems Covered Engine: 2.5L Duratec Hybrid (Atkinson Cycle), engine repair, tuning, diagnostics, cooling system, lubrication system, fuel injection, ignition system, emissions control. Hybrid Powertrain: High Voltage Battery System, Electric Drive Motor, Power Control Unit (PCU), Regenerative Braking System, Hybrid Control Module (HCM), internal high-voltage wiring, diagnostic procedures for hybrid components. Transmission: eCVT (Electronically Controlled Continuously Variable Transmission), transmission repair, fluid specifications, internal components, diagnostic procedures, control module. Drivetrain: Front Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, differential, drive axles, CV joints, propeller shaft (AWD). Suspension: Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, steering knuckle, alignment procedures. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), regenerative braking integration, brake fluid specifications, bleeding procedures, caliper and rotor replacement. Steering: Power assisted steering system, steering rack, tie rod ends, steering column, alignment. Electrical: 12V Battery System, Alternator (DC-DC converter), starter motor, ignition system, lighting (headlights, taillights, interior), power windows, locks, mirrors, audio system, wiring diagrams, fuse box locations, diagnostic connector (OBD-II). HVAC: Air conditioning system, heater core, blower motor, climate control module, refrigerant types and capacities. Body: Body panel removal and installation, interior trim, exterior trim, doors, hood, liftgate, bumpers, glass replacement, rust repair, corrosion protection. Chassis: Frame construction, subframes, mounting points. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flush and fill, brake fluid flush, transmission fluid change, tire rotation and pressure checks, battery maintenance, hybrid system checks. Repair: Engine component replacement (pistons, rings, valves, head gaskets), transmission rebuild, suspension component replacement, brake caliper and rotor replacement, electrical component diagnosis and replacement, HVAC system repair, body panel repair and replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting for engine performance, hybrid system faults, braking issues, electrical problems, HVAC malfunctions. Diagnostics: Using diagnostic scan tools, interpreting sensor data, identifying common failure points, hybrid system fault isolation. Installation: Accessory installation, replacement parts installation, timing belt/chain replacement (if applicable). Technical Depth Level Of Detail: Comprehensive, step-by-step instructions with detailed photos and diagrams. Diagrams: Hundreds of detailed exploded diagrams, wiring schematics, and component illustrations. Special Tools: Identification of necessary special tools for specific repair procedures. Torque Specifications: Detailed torque values for all critical fasteners. Service Procedures: Factory-level service procedures for all major and minor repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text for quick information retrieval. Print Quality: High-resolution for clear printing of text and images. Print Capability: Print single pages or the entire manual. Device Compatibility: Readable on computers, tablets, and smartphones. Multi Device Usage: Usable on unlimited devices. ⚙️ Engine Specifications Primary Engine Engine Code: 2.5L Duratec Hybrid (MGDA - not officially a Duratec, but a related Atkinson cycle engine) Engine Type: Inline-4 Cylinder, Atkinson Cycle, Hybrid Displacement: 2.5 Liters (2488 cc) Bore X Stroke: 84.0 mm x 100.0 mm (approximate, typical for 2.5L Duratec family) Compression Ratio: 12.5:1 (typical for Atkinson cycle) Performance Horsepower Gasoline: 177 hp @ 6000 rpm (combined system output is higher) Torque Gasoline: 172 lb-ft @ 4500 rpm Hybrid System Output: System net power: 177 hp (This is an approximation; the combined output is complex and depends on motor assist) Electric Motor Power: 94 kW (126 hp) - front motor Electric Motor Torque: 162 lb-ft (front motor) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Tank Capacity: 15.5 gallons 🔧 Transmission Standard Type: eCVT (Electronically Controlled Continuously Variable Transmission) Drive Modes: EV Mode, Econ Mode, Battery Charge Mode Optional AWD Availability: Available on certain trims/configurations. Features Regenerative Braking: Integral part of the eCVT system, recaptures energy during deceleration. 📐 Dimensions Exterior Length: 178.7 inches Width: 71.7 inches Height: 65.7 inches Wheelbase: 103.1 inches Weights Curb Weight FWD: 3,565 lbs (approx.) Curb Weight AWD: 3,706 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for comparable non-hybrid models, hybrid specific data may vary) NHTSA Side Crash: 5-Star NHTSA Rollover: 4-Star Active Features ABS: Standard Traction Control: Standard Electronic Stability Control: Standard (AdvanceTrac with...
High Voltage Battery System, Electric Drive Motor, Power Control Unit (PCU), Regenerative Braking System, Hybrid Control Module (HCM), internal high-voltage wiring, diagnostic procedures for hybrid components.
Integral part of the eCVT system, recaptures energy during deceleration.
📐 Dimensions
Exterior
Length:
178.7 inches
Width:
71.7 inches
Height:
65.7 inches
Wheelbase:
103.1 inches
Weights
Curb Weight FWD:
3,565 lbs (approx.)
Curb Weight AWD:
3,706 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for comparable non-hybrid models, hybrid specific data may vary)
NHTSA Side Crash:
5-Star
NHTSA Rollover:
4-Star
Active Features
ABS:
Standard
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac with Roll Stability Control)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Ford SYNC infotainment system (available on higher trims), CD player, MP3 capability, auxiliary input, SiriusXM Satellite Radio.
Driver Assistance
Cruise Control:
Standard cruise control, Intelligent Access with Push Button Start (optional).
Connectivity
Bluetooth:
Ford SYNC Bluetooth for hands-free calling and audio streaming (optional).
Usb Port:
Available on certain trims for charging and media playback.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 12 months (whichever comes first) using synthetic blend or full synthetic oil meeting Ford specifications.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
Replace every 100,000 miles (typically iridium-tipped).
Coolant Flush:
Initial change at 100,000 miles, then every 50,000 miles or 5 years. Use Motorcraft Premium Gold Engine Coolant (or equivalent).
Transmission Fluid:
Inspect periodically. Replacement recommended every 60,000-100,000 miles, or as per manual. Use MERCON LV (or equivalent).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (Synthetic Blend or Full Synthetic)
Engine Oil Capacity:
4.5 quarts (with filter)
Brake Fluid:
DOT 3
Coolant Type:
Motorcraft Premium Gold Engine Coolant (Yellow)
Known Issues
Hybrid Battery Degradation:
While generally robust, some degradation of the high-voltage battery pack can occur over time, leading to reduced electric-only range or system efficiency.
Evap System Leaks:
Can cause Check Engine Lights related to evaporative emissions system faults.
Cvt Noise Or Hesitation:
Infrequent reports of noises or hesitation from the eCVT transmission, often related to fluid condition or internal wear.
Power Steering Pump Failure:
Less common on these models, but hydraulic power steering systems can develop leaks or pump failures.
📚 Vehicle History
Brand Heritage
Ford SUV Lineup:
Ford has a long history of producing SUVs, including the Bronco, Explorer, and Escape.
Model Evolution
First Generation Escape:
Introduced in 2001, the Escape was one of the first compact SUVs in North America.
Second Generation Escape:
Launched for the 2008 model year, featuring a significant redesign. The hybrid variant was introduced during this generation.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Fuel Efficiency Awards:
The Ford Escape Hybrid was recognized for its fuel efficiency and contribution to cleaner transportation during its production run.
Environmental Impact:
Considered a pioneer in the hybrid SUV segment, contributing to mainstream adoption of hybrid technology.
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