🏷️ Basic Information Identification Make: Ford Model: Escort Model Generation: Mk3 (1980-1985) and Mk4 (1985-1990) Product Name: Ford Escort 1980-1990 Workshop Repair Service Manual 👋 Introduction Market Position Vehicle Segment: Compact family car (hatchback, sedan, estate/wagon variants) Target Audience: Families, individuals seeking economical and practical transportation. Competitive Analysis Key Competitors: Volkswagen Golf, Opel/Vauxhall Astra/Kadett, Peugeot 309, Fiat Tipo, Renault 11/19 Key Features Design Philosophy: Front-wheel drive platform, fuel efficiency, spacious interior for its class, comfortable ride. Popularity: One of Ford's best-selling models globally during its production run. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: Likely a digital format (PDF) given the context of sales, but could be printed. Assuming digital for comprehensive attributes. 📖 Manual Coverage Systems Covered Powertrain: Engine (including troubleshooting, overhaul, fuel injection/carburetor), Transmission (manual and automatic), Driveline (CV joints, driveshafts), Clutch Chassis: Suspension (front struts, rear beam axle, bushings), Steering (rack and pinion, power steering components), Brakes (front discs, rear drums/discs, hydraulic system, parking brake), Wheels and Tires Electrical: Wiring diagrams, lighting system, ignition system, starting system, charging system, instrumentation, fuse/relay box, body control modules (if applicable to later models), audio system Body And Trim: Exterior body panels, interior trim, doors, windows, locks, seals, bumpers, seats, dashboard Procedures Included Maintenance: Oil changes, filter replacements, coolant checks, spark plug replacement, brake fluid service, timing belt/chain replacement, tune-ups Troubleshooting: Diagnosis of common problems, symptom-based fault finding, diagnostic trouble codes (if applicable) Repair And Overhaul: Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Specifications And Data: Torque values, clearances, fluid capacities, electrical specifications, diagnostic parameters Technical Depth Scope: Comprehensive coverage from routine maintenance to major mechanical and electrical repairs. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: Digital (assumed PDF) - Searchable text, hyperlinked sections possible. Print Quality Clarity: High resolution for clear diagrams and text. May include black and white illustrations and photos. Binding Type Binding: N/A for digital format. For printed: Likely spiral-bound or perfect-bound for ease of use in a workshop. Paper Type Paper Quality: N/A for digital format. For printed: Typically durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Variants: Across Mk3 and Mk4: 1.1L CVH, 1.3L CVH, 1.4L CVH, 1.6L CVH (carbureted and EFI), 1.8L DOHC Zetec (later models), 1.8L Diesel (non-turbo) Specific Example Engine 1: 1.6L CVH (Carbureted) - 77-85 PS (approx.) Specific Example Engine 2: 1.6L CVH (EFI) - 90-96 PS (approx.) Performance Typical Horsepower Range: 50 PS (1.1L Diesel) to 130 PS (RS/XR3i variants with 1.6L Turbo or 1.8L Zetec) Typical Torque Range: 80 Nm to 180 Nm (approx.) Fuel System Carburetion: Ford VV, Weber types for earlier models. Fuel Injection: Bosch LE-Jetronic, EEC-IV engine management system for EFI variants. Fuel Type: Unleaded gasoline (RON 91-98 depending on engine), Diesel 🔧 Transmission Standard Transaxle Type: Ford BC-A or MTX series 4-speed manual, later 5-speed manual Optional Automatic Transmission: C3 automatic transmission (3-speed) Features Drivetrain Layout: Front-wheel drive Clutch Type: Single dry plate, hydraulically actuated 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 5-door estate (wagon), 4-door sedan Wheelbase Approx: 2400 mm (94.5 in) Overall Length Approx: 4000-4200 mm (157.5-165.4 in) depending on body style Interior Seating Capacity: 5 passengers Weights Curb Weight Range Approx: 900 kg - 1150 kg (1984 lbs - 2535 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited formal crash test data available from independent bodies for early models, but generally met contemporary safety standards. Later models (Mk4) saw improvements. Active Features Braking System: Front: Ventilated discs. Rear: Drums on most models, discs on performance variants (XR3i, RS). Anti-lock Braking System (ABS) available on later high-trim models. Passive Features Restraint Systems: Lap and diagonal seat belts (front and rear), optional inertia reel belts. Driver's airbag not standard on most models within this period. Body Structure: Integrated safety cage, energy-absorbing steering column, side impact protection beams (introduced in later models). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Optional upgraded sound systems available on higher trims. Driver Assistance Features: Limited. ABS was an option on later models. No advanced driver-assistance systems like traction control or adaptive cruise control. Connectivity Features: N/A for this era. Primarily mechanical and basic electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (check manual for specific engine). Timing Belt Replacement: For CVH engines: 60,000 km (37,000 miles) or 4 years. For Zetec engines: 100,000 km (60,000 miles) or 5 years. Critical interval to prevent catastrophic engine damage. Spark Plug Replacement: Every 20,000-30,000 km (12,000-18,000 miles), depending on plug type (copper vs. platinum). Fluid Specifications Engine Oil Type: API SF/SG grade, SAE 10W-40 or 15W-40 typically recommended. Specific viscosity depends on climate. Check manual...