Ford Five-Hundred (Ford 500) 2005 to 2007 Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Five Hundred (500) Model Years Covered: 2005, 2006, 2007 Codes Platform Code: D3 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Independent Repair Shops, Ford Dealerships Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, enabling comprehensive DIY maintenance and repair. Key Features Authenticity: Factory-issued manual, identical to what dealership technicians use. Completeness: Covers all service and repair aspects of the vehicle. Usability: PDF format with index enhances navigation and searchability. 📋 Manual Details Coverage Areas Manual Type: Factory Workshop Service Repair Manual Primary Coverage Focus: Vehicle Service and Repair Coverage Breadth: Comprehensive (from basic maintenance to major component rebuilds) Page Count Estimated Page Count: Extensive (specific count not provided, but described as covering 'EVERYTHING!!!') Language Language: English Format File Format: PDF Searchable Text: Yes (indicated by 'PDF with index') Compatibility: Win95/98/ME/XP/vista/7/Linux/MAC 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Emission Control: Yes Fuel System: Yes Clutch System: Yes Manual Transaxle: Yes Automatic Transaxle: Yes Driveshaft Axle: Yes Suspension System: Yes Steering System: Yes Restraint System: Yes Brake System: Yes Body Interior: Yes Body Exterior: Yes Body Electrical: Yes HVAC System: Yes Procedures Included Maintenance: Yes (e.g., oil changes) Repair: Yes (e.g., rebuilding the transmission) Diagnostics: Yes (implied by dealership technician use) Technical Depth Depth Level: Factory Level / Dealership Technician Grade Diagnostic Information: Detailed diagnostic procedures and trouble codes (DTCs) Component Rebuilds: Included (e.g., transmission rebuilds) Torque Specifications: Included for all critical fasteners Wiring Diagrams: Included for electrical systems Schematics: Included for various systems 📊 Manual Specifications File Format Distribution Method: FREE DOWNLOAD (No Shipping Cost) Print Quality Printability: High (suitable for printing individual sections or the entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Duratec V6 (Naturally Aspirated) Engine Code: NA (typically referred to by displacement and configuration) Performance Horsepower: Approximately 203-205 hp @ 6000 rpm (depending on model year) Torque: Approximately 207-209 lb-ft @ 4000 rpm (depending on model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Mechanical Bore X Stroke: 89 mm x 79.5 mm Compression Ratio: 9.7:1 Valvetrain: DOHC, 4 valves per cylinder 🔧 Transmission Standard Transmission Type: 6-speed Automatic Transaxle (6F50) Optional Optional Transmission: No factory manual transmission option was offered on the Ford Five Hundred in North America. Features Drivetrain: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. Fluid Specifications Automatic Transmission Fluid Type: MERCON LV (refer to manual for exact specification and quantity) 📐 Dimensions Exterior Length: Approx. 199.7 inches Width: Approx. 73.7 inches Height: Approx. 58.5 inches Wheelbase: Approx. 114.5 inches Cargo Trunk Volume: Approx. 21.2 cubic feet Weights Curb Weight: Approx. 3,500 - 3,800 lbs (depending on drivetrain) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 5-Star (for driver and front passenger) NHTSA Side Impact Crash Test Rating: 5-Star (for front and rear passengers) IIHS Front Offset Crash Test Rating: Good Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System Electronic Stability Control: Available (often branded as AdvanceTrac) Passive Features Airbags: Standard front airbags, optional side-curtain airbags. 💡 Technology Features Infotainment Audio System: Available premium audio systems, including Ford's Mach audio. Navigation: Optional factory navigation system. Driver Assistance Parking Sensors: Available rear parking sensors. Connectivity Power Accessories: Power windows, power door locks, power mirrors were standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (refer to manual for specific conditions and oil type) Engine Air Filter Replacement: Every 15,000 - 30,000 miles (refer to manual for driving conditions) Cabin Air Filter Replacement: Every 15,000 - 30,000 miles (refer to manual for driving conditions) Transmission Fluid Change: Typically every 30,000 - 60,000 miles (refer to manual for specific intervals and conditions) Spark Plug Replacement: Refer to manual, often around 100,000 miles for iridium plugs. Fluid Specifications Engine Oil Type: SAE 5W-20 (Synthetic Blend or Full Synthetic recommended, refer to manual for API service rating) Engine Oil Capacity: Approx. 6.0 US quarts (with filter) Coolant Type: Ford Premium Engine Coolant (Green) or equivalent HOAT coolant Coolant Capacity: Approx. 11.7 US quarts Known Issues Transmission Issues: Some early models reported rough shifting or hesitation issues with the 6F50 transmission, often addressed by software updates or internal component replacements. Engine Mounts: Premature wear of engine mounts can lead to increased vibration. Water Pump Leaks: Potential for water pump leaks over time. Powertrain Control Module (PCM) Updates: Regular PCM updates are recommended for optimal performance and drivability. 📚 Vehicle History Brand Heritage Brand: Ford Motor Company Model Evolution Model Introduction: The Ford Five Hundred was introduced for the 2005 model year as a replacement for the Ford Taurus sedan. Design Philosophy: Designed to be a comfortable,...
DIY Enthusiasts, Independent Repair Shops, Ford Dealerships
Competitive Analysis
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling comprehensive DIY maintenance and repair.
Key Features
Authenticity:
Factory-issued manual, identical to what dealership technicians use.
Completeness:
Covers all service and repair aspects of the vehicle.
Usability:
PDF format with index enhances navigation and searchability.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Repair Manual
Primary Coverage Focus:
Vehicle Service and Repair
Coverage Breadth:
Comprehensive (from basic maintenance to major component rebuilds)
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as covering 'EVERYTHING!!!')
Language
Language:
English
Format
File Format:
PDF
Searchable Text:
Yes (indicated by 'PDF with index')
Compatibility:
Win95/98/ME/XP/vista/7/Linux/MAC
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Electrical:
Yes
Emission Control:
Yes
Fuel System:
Yes
Clutch System:
Yes
Manual Transaxle:
Yes
Automatic Transaxle:
Yes
Driveshaft Axle:
Yes
Suspension System:
Yes
Steering System:
Yes
Restraint System:
Yes
Brake System:
Yes
Body Interior:
Yes
Body Exterior:
Yes
Body Electrical:
Yes
HVAC System:
Yes
Procedures Included
Maintenance:
Yes (e.g., oil changes)
Repair:
Yes (e.g., rebuilding the transmission)
Diagnostics:
Yes (implied by dealership technician use)
Technical Depth
Depth Level:
Factory Level / Dealership Technician Grade
Diagnostic Information:
Detailed diagnostic procedures and trouble codes (DTCs)
Component Rebuilds:
Included (e.g., transmission rebuilds)
Torque Specifications:
Included for all critical fasteners
Wiring Diagrams:
Included for electrical systems
Schematics:
Included for various systems
📊 Manual Specifications
File Format
Distribution Method:
FREE DOWNLOAD (No Shipping Cost)
Print Quality
Printability:
High (suitable for printing individual sections or the entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Duratec V6 (Naturally Aspirated)
Engine Code:
NA (typically referred to by displacement and configuration)
Performance
Horsepower:
Approximately 203-205 hp @ 6000 rpm (depending on model year)
Torque:
Approximately 207-209 lb-ft @ 4000 rpm (depending on model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Mechanical
Bore X Stroke:
89 mm x 79.5 mm
Compression Ratio:
9.7:1
Valvetrain:
DOHC, 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic Transaxle (6F50)
Optional
Optional Transmission:
No factory manual transmission option was offered on the Ford Five Hundred in North America.
Features
Drivetrain:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
Fluid Specifications
Automatic Transmission Fluid Type:
MERCON LV (refer to manual for exact specification and quantity)
📐 Dimensions
Exterior
Length:
Approx. 199.7 inches
Width:
Approx. 73.7 inches
Height:
Approx. 58.5 inches
Wheelbase:
Approx. 114.5 inches
Cargo
Trunk Volume:
Approx. 21.2 cubic feet
Weights
Curb Weight:
Approx. 3,500 - 3,800 lbs (depending on drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (for driver and front passenger)
NHTSA Side Impact Crash Test Rating:
5-Star (for front and rear passengers)
IIHS Front Offset Crash Test Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System
Electronic Stability Control:
Available (often branded as AdvanceTrac)
Passive Features
Airbags:
Standard front airbags, optional side-curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, including Ford's Mach audio.
Navigation:
Optional factory navigation system.
Driver Assistance
Parking Sensors:
Available rear parking sensors.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (refer to manual for specific conditions and oil type)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (refer to manual for driving conditions)
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles (refer to manual for driving conditions)
Transmission Fluid Change:
Typically every 30,000 - 60,000 miles (refer to manual for specific intervals and conditions)
Spark Plug Replacement:
Refer to manual, often around 100,000 miles for iridium plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (Synthetic Blend or Full Synthetic recommended, refer to manual for API service rating)
Engine Oil Capacity:
Approx. 6.0 US quarts (with filter)
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent HOAT coolant
Coolant Capacity:
Approx. 11.7 US quarts
Known Issues
Transmission Issues:
Some early models reported rough shifting or hesitation issues with the 6F50 transmission, often addressed by software updates or internal component replacements.
Engine Mounts:
Premature wear of engine mounts can lead to increased vibration.
Water Pump Leaks:
Potential for water pump leaks over time.
Powertrain Control Module (PCM) Updates:
Regular PCM updates are recommended for optimal performance and drivability.
📚 Vehicle History
Brand Heritage
Brand:
Ford Motor Company
Model Evolution
Model Introduction:
The Ford Five Hundred was introduced for the 2005 model year as a replacement for the Ford Taurus sedan.
Design Philosophy:
Designed to be a comfortable, spacious, and safe full-size sedan, competing in a segment dominated by imports.
Rebranding:
For the 2008 model year, the Five Hundred was facelifted and renamed the Ford Taurus.
Production
Assembly Location:
Chicago Assembly Plant, Illinois, USA
Production Years:
2005-2007
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The Ford Five Hundred was recognized as an IIHS Top Safety Pick for its strong crash test performance.
Consumer Reports Ratings:
Consumer Reports ratings varied, with some praising its ride comfort and safety, while others noted concerns about reliability in certain areas.
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