🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2012 Manual Product Name: Ford Flex 2012 Service & Repair Workshop Manual Download PDF 👋 Introduction Market Position Segment: Full-size Crossover SUV Positioning Strategy: Designed to offer three rows of seating and a more upscale, distinct alternative to traditional SUVs and minivans. Competitive Analysis Key Competitors 2012: Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Mazda CX-9 Key Features Unique Selling Points: Distinctive styling, spacious interior with 3-row seating, refined ride quality, available V6 engines. Target Audience Demographics: Families, individuals seeking flexible cargo and passenger space, those desiring a non-traditional SUV look. 📋 Manual Details Coverage Areas Full Vehicle Coverage: Yes Specific Systems Coverage: Engine, Transmission, Brakes, Steering, Suspension, Electrical System, HVAC, Body, Chassis, Diagnostics, Troubleshooting Page Count Estimated Page Count: Hundreds (as per description, exact number not specified) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) Format Benefit Instant Access: Available for instant download, allowing immediate use for diagnostics or repairs. Licensing Usage License: Lifetime use, no expiry or renewal fees, usable on multiple devices. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, timing, seals, gaskets Engine Management: Fuel injection, ignition system, emission controls, sensors, actuators, diagnostic trouble codes (DTCs) Transmission Automatic: Overhaul, torque converter, valve body, solenoids, fluid changes, diagnostic procedures Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) components, half-shafts, differentials, transfer case (if applicable) Suspension And Steering: Front and rear suspension components, struts, shocks, ball joints, tie rod ends, power steering system, alignment specifications Brake System: Front and rear disc brakes, ABS system, EBD, brake fluid specifications, caliper and rotor replacement, hydraulic system troubleshooting Electrical System: Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), multiplex communication systems HVAC System: Air conditioning, heating, ventilation, refrigerant handling, component testing, blower motor, evaporator, condenser Body And Chassis: Body panels, doors, windows, interior trim, structural components, rust repair, corrosion prevention Safety Systems: Airbag system (SRS), seat belt systems, passive restraint components Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, inspection intervals Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, electrical diagnostic procedures Repair And Replacement: Step-by-step instructions for component removal, installation, and repair Diagnostics: OBD-II diagnostics, scan tool usage, specific system diagnostics Specifications: Torque specifications, clearances, fluid capacities, electrical parameters Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting. Manual Type Detail Description: This is a comprehensive professional workshop manual, equivalent to what Ford dealerships and independent repair shops use. It is not an owner's manual or a condensed guide. 📊 Manual Specifications File Format Compatibility: Windows and MAC OS Searchability: Likely searchable text-based PDF (standard for professional manuals) Print Quality Printability: Printable (single pages or entire manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.5L V6 (Duratec 35) Engine Option 2: 3.7L V6 (Duratec 37) - Likely optional Performance 3.5L V6 Horsepower: Approx. 262 hp @ 6250 rpm 3.5L V6 Torque: Approx. 248 lb-ft @ 4500 rpm 3.7L V6 Horsepower: Approx. 272 hp @ 6250 rpm 3.7L V6 Torque: Approx. 270 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Regular Unleaded Gasoline Engine Code 3.5L V6: TI (for US market, may vary by region) 3.7L V6: TX (for US market, may vary by region) 🔧 Transmission Standard Transmission Type Standard: 6-speed SelectShift Automatic Transmission Optional Transmission Type Optional: All-Wheel Drive (AWD) System Features Selectshift Functionality: Manual control via paddle shifters or gear lever gate Fluid Type Automatic Transmission Fluid Spec: Mercon LV (refer to manual for exact specification and quantity) 📐 Dimensions Exterior Length: Approx. 201.8 inches Width Without Mirrors: Approx. 78.2 inches Height: Approx. 68.0 inches Wheelbase: Approx. 117.9 inches Weights Curb Weight Base Model: Approx. 4,500 - 4,700 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 6,000 - 6,200 lbs (refer to door jamb sticker) Cargo Cargo Volume Behind 3Rd Row: Approx. 20.0 cu ft Cargo Volume Behind 2Nd Row: Approx. 40.0 cu ft Cargo Volume Behind 1St Row: Approx. 83.2 cu ft 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 Stars (as per typical for this class, specific rating should be confirmed) Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control) Traction Control: Standard Traction Control Passive Features Airbags: Front, front-side, and side-curtain airbags Seatbelts: 3-point safety belts with pretensioners and load limiters 💡 Technology Features Infotainment Infotainment System Available: SYNC system (potentially basic or with MyFord Touch depending on trim) Audio Options: AM/FM stereo, CD player, MP3 capability, auxiliary audio input, USB ports Driver Assistance Rear Parking Sensors: Available Rearview Camera: Available Connectivity Bluetooth:...
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
Manual Type Detail
Description:
This is a comprehensive professional workshop manual, equivalent to what Ford dealerships and independent repair shops use. It is not an owner's manual or a condensed guide.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC OS
Searchability:
Likely searchable text-based PDF (standard for professional manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L V6 (Duratec 35)
Engine Option 2:
3.7L V6 (Duratec 37) - Likely optional
Performance
3.5L V6 Horsepower:
Approx. 262 hp @ 6250 rpm
3.5L V6 Torque:
Approx. 248 lb-ft @ 4500 rpm
3.7L V6 Horsepower:
Approx. 272 hp @ 6250 rpm
3.7L V6 Torque:
Approx. 270 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Regular Unleaded Gasoline
Engine Code
3.5L V6:
TI (for US market, may vary by region)
3.7L V6:
TX (for US market, may vary by region)
🔧 Transmission
Standard
Transmission Type Standard:
6-speed SelectShift Automatic Transmission
Optional
Transmission Type Optional:
All-Wheel Drive (AWD) System
Features
Selectshift Functionality:
Manual control via paddle shifters or gear lever gate
Fluid Type
Automatic Transmission Fluid Spec:
Mercon LV (refer to manual for exact specification and quantity)
📐 Dimensions
Exterior
Length:
Approx. 201.8 inches
Width Without Mirrors:
Approx. 78.2 inches
Height:
Approx. 68.0 inches
Wheelbase:
Approx. 117.9 inches
Weights
Curb Weight Base Model:
Approx. 4,500 - 4,700 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 6,000 - 6,200 lbs (refer to door jamb sticker)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 40.0 cu ft
Cargo Volume Behind 1St Row:
Approx. 83.2 cu ft
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 Stars (as per typical for this class, specific rating should be confirmed)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Standard Traction Control
Passive Features
Airbags:
Front, front-side, and side-curtain airbags
Seatbelts:
3-point safety belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System Available:
SYNC system (potentially basic or with MyFord Touch depending on trim)
Audio Options:
AM/FM stereo, CD player, MP3 capability, auxiliary audio input, USB ports
Driver Assistance
Rear Parking Sensors:
Available
Rearview Camera:
Available
Connectivity
Bluetooth:
Available for hands-free calling and music streaming (SYNC)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6 months, or as indicated by the Intelligent Oil-Life Monitor (IOLM). Refer to manual for exact recommendation based on driving conditions.
Transmission Fluid Change:
Recommended every 60,000 - 100,000 miles, depending on driving conditions. Consult the manual for specific guidance.
Engine Air Filter Replacement:
Typically every 30,000 - 50,000 miles, or as needed based on inspection.
Coolant Flush Interval:
Initial change at 100,000 miles, then every 50,000 miles. Use Ford Gold Coolant.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20, API SN or ILSAC GF-5 certified (refer to manual for exact specification and capacity)
Power Steering Fluid:
Refer to manual, typically a specific type of ATF or power steering fluid.
Known Issues
Common Concern 1:
Transmission shudder or harsh shifting (potentially related to torque converter or fluid)
Common Concern 2:
Water pump leaks (especially on 3.7L V6)
Common Concern 3:
CVT Belt/Pulley wear (if applicable, though the Flex typically uses traditional automatics. *Correction: Flex models use traditional automatics, this is not a concern*)
Common Concern 4:
HVAC system issues (e.g., blower motor resistor failure, AC system performance)
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, a long-standing American automotive manufacturer with a history of innovation and broad product offerings.
Model Evolution
Flex Introduction:
Introduced for the 2009 model year as a successor to the Ford Freestar minivan and a distinct offering in the crossover segment.
2012 Model Year Updates:
Minor updates, potentially including feature packaging changes or styling tweaks. The 2013 model year saw a more significant refresh.
Production
Assembly Location:
Oakville Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Awards:
Likely received good safety ratings from NHTSA and IIHS during its production run, though specific 2012 awards might be limited.
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