🏷️ Basic Information Identification Make: Ford Model: Fusion Energi Year: 2016 Generation Generation Designation: Second Generation (CD391) Codes Platform Code: CD391 👋 Introduction Market Position Vehicle Segment: Mid-size Plug-in Hybrid Electric Vehicle (PHEV) Sedan Usp: Offers significant fuel savings and electric-only driving range, combining practicality with advanced powertrain technology. Competitive Analysis Key Competitors: Toyota Prius Plug-in Hybrid, Chevrolet Volt, Chrysler 200 Hybrid (though less directly comparable in PHEV tech) Key Features Manual Benefit: Enables DIY repairs, saving significant money on labor costs, and provides a deep understanding of vehicle systems. Vehicle Benefit: Excellent fuel efficiency, reduced emissions, quiet operation in electric mode, comfortable ride, modern technology. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service Repair Page Count Estimated Page Count: Extensive (Specific count not provided, implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF Compatible) 📖 Manual Coverage Systems Covered Powertrain: 2.5L I4 Atkinson Cycle Hybrid Electric Powertrain, Electric Drive Motor, Battery Pack, Power Control Module Chassis: Front & Rear Suspension, Steering System, Braking System (including Regenerative Braking), Drivetrain Electrical: High Voltage Battery System, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting Systems, Infotainment, Instrument Cluster, Driver Assistance Systems HVAC: Climate Control System, Air Conditioning, Heating, Ventilation Body And Trim: Exterior Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tire Rotations, Brake Inspections Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), System Checks, Component Testing Repair: Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake Component Replacement, Electrical Component Repair, Body Panel Repair Installation: Component Installation and Replacement (e.g., sensors, actuators, modules) Specifications: Torque Specifications, Fluid Capacities, Electrical Schematics, Component Dimensions Technical Depth Depth: Comprehensive (Covers basic to advanced repair and diagnostics) 📊 Manual Specifications File Format Compatible Software: Adobe Reader (or compatible PDF viewer) Print Quality Printability: High Quality, Printable (Individual pages, chapters, or entire manual) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2.5L DOHC Atkinson Cycle Inline-4 Hybrid Electric Powertrain Combined Horsepower: Approximately 195 hp (System Total) Electric Motor Torque: High torque output from electric motor for instant acceleration (Specific rating varies, but typically over 150 lb-ft) Performance Electric Only Range: EPA-estimated 19-21 miles (depending on specific sub-model and battery condition) Fuel Economy: Combined MPG (Gas+Electric): ~100 MPGe (Electric), ~37 MPG (Gasoline Only) Fuel System Fuel Type: Unleaded Gasoline Battery Type: Lithium-ion (Li-ion) Battery Capacity: Approximately 7.6 kWh Engine Control ECU Type: Hybrid Control Module (HCM) / Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: eCVT (Electronically Controlled Continuously Variable Transmission) with integrated electric motor Optional Optional Transmissions: Not Applicable (Standard for Fusion Energi) Features Hybrid Operation: Seamlessly blends power from the gasoline engine and electric motor, supports regenerative braking. 📐 Dimensions Exterior Length: 191.7 inches (4869 mm) Width: 72.9 inches (1852 mm) (excluding mirrors) Height: 58.3 inches (1481 mm) Wheelbase: 112.9 inches (2868 mm) Cargo Trunk Volume: Approximately 8.2 cubic feet (significantly reduced by battery pack) Weights Curb Weight: Approximately 3,950 - 4,050 lbs (depending on trim and options) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (Likely, based on standard Fusion ratings for this year, but PHEV specifics should be checked) Active Features Brake System: 4-Wheel Anti-lock Disc Brakes (ABS) with Electronic Brake-force Distribution (EBD) and Regenerative Braking capability Stability Control: Electronic Stability Control (ESC) / Traction Control System (TCS) Driver Assistance Options: Optional: Blind Spot Information System (BLIS), Rear Cross-Traffic Alert, Lane Keeping System Passive Features Airbags: Frontal airbags (driver and passenger), front-seat side airbags, Safety Canopy® side-curtain airbags Seatbelts: Three-point active restraint system, pretensioners and load-limiting retractors 💡 Technology Features Infotainment Infotainment System: SYNC® 3 (or optional SYNC® with MyFord Touch) with touchscreen interface, Bluetooth connectivity, voice commands. Audio System: Premium Sony® audio system (optional on higher trims) Driver Assistance Adaptive Cruise Control: Optional Adaptive Cruise Control (ACC) with Forward Collision Warning. Parking Assist: Optional Enhanced Active Park Assist Connectivity Smartphone Integration: Integration with Apple CarPlay and Android Auto (depending on specific SYNC software version and hardware). Charging Technology Charging Options: Supports standard 120V and 240V charging. Manual will detail charging system components and troubleshooting. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for specific interval based on driving conditions, typically 7,500-10,000 miles or 12 months. Engine Air Filter: Replace every 30,000 miles or as needed based on conditions. Cabin Air Filter: Replace every 15,000-20,000 miles or annually. Hybrid Battery Cooling Filter: Inspect and replace as per manual recommendations (critical for battery longevity). Fluid Specifications Engine Oil Type: SAE 0W-20, API Certified, Synthetic Blend or Full Synthetic (Refer to manual for exact specification and capacity) Coolant Type: Motorcraft® Premium Gold Engine Coolant (or equivalent meeting WSS-M97B57-A1) Brake Fluid Type: DOT 3 or DOT 4 (Refer...