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2005-2009 Ford Mustang Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Model Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: S197 👋 Introduction Market Position Positioning: The S197 Mustang represented a significant redesign for the model, harkening back to the classic Mustang lines, and was a strong contender in the pony car segment. Competitive Analysis Competitors: Primary competitors included the Chevrolet Camaro and Dodge Challenger. Key Features Design Philosophy: Retro-futuristic styling inspired by the original 1960s Mustangs. Platform: Shared platform with the Ford Five Hundred and Mercury Montego, featuring a unibody construction. 📋 Manual Details Coverage Areas Coverage: All models and all repairs A-Z Page Count Page Count: Specific page count not provided, but described as comprehensive for technicians. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) given the common distribution method for such manuals, though physical format is not explicitly stated. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management systems. Drivetrain: Transmission (manual and automatic), clutch, drive axles, differential, driveshaft. Chassis: Suspension (front and rear), steering system, braking system (including ABS and traction control), wheels and tires. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, audio system, climate control, power accessories, body control modules (BCM), powertrain control modules (PCM), anti-theft systems. Body: Exterior body panels, interior trim, seats, airbags, safety restraints, glass, doors, locks, hinges, bumpers. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, battery maintenance. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing. Repair: Component removal and installation, assembly and disassembly procedures, adjustments, calibrations. Specifications: Torque specifications, clearances, fluid capacities, component dimensions. Technical Depth Depth: Comprehensive, intended for dealership technicians, covering everything from basic maintenance to complete rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Format: Likely PDF, optimized for searchability and printability. Print Quality Print Quality: High-resolution, clear diagrams and text for accurate reference. Binding Type Binding Type: If physical, typically spiral-bound or perfect-bound for durability in a workshop environment. If digital, this attribute is not applicable. Paper Type Paper Type: If physical, heavy-duty paper stock with laminated pages for resistance to shop fluids and wear. If digital, this attribute is not applicable. ⚙️ Engine Specifications Primary Engine Engine 2005 2006 Gt: 4.6L SOHC 3-valve V8 (Modular) Engine 2005 2009 V6: 4.0L SOHC V6 (Cologne) Engine 2007 2009 Gt500: 5.4L Supercharged DOHC 4-valve V8 (Modular, Trinity variant) Performance Horsepower 4.6L V8: Approx. 300 hp @ 5800 rpm (varies slightly by year) Torque 4.6L V8: Approx. 320 lb-ft @ 4000 rpm (varies slightly by year) Horsepower 4.0L V6: Approx. 210 hp @ 5250 rpm Torque 4.0L V6: Approx. 240 lb-ft @ 3500 rpm Horsepower 5.4L V8 Gt500: Approx. 500 hp @ 6000 rpm Torque 5.4L V8 Gt500: Approx. 480 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (87 octane recommended for V6, 91 octane recommended for GT/GT500) 🔧 Transmission Standard Transmission V6: 5-speed manual (T5) or 5-speed automatic (5R55S) Transmission Gt: 5-speed manual (T5) or 5-speed automatic (5R55S) Optional Transmission Gt500: 6-speed manual (Tremec TR-6060) Features Clutch System: Hydraulically actuated single-plate dry clutch (manual transmissions) 📐 Dimensions Exterior Length: Approx. 188.1 inches (4778 mm) Width: Approx. 73.9 inches (1877 mm) Height: Approx. 54.1 inches (1374 mm) Wheelbase: Approx. 107.1 inches (2720 mm) Weights Curb Weight V6: Approx. 3300-3400 lbs (1497-1542 kg) Curb Weight Gt: Approx. 3500-3600 lbs (1588-1633 kg) Curb Weight Gt500: Approx. 3900 lbs (1769 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star rating (for driver and passenger in frontal crash tests) IIHS Side Impact: Good rating (for vehicles equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) on some models, available on others. Passive Features Airbags: Frontal airbags for driver and passenger, optional side-impact airbags. Seatbelts: Three-point safety belts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio Systems: Standard AM/FM stereo with CD player, optional Shaker 500 or Shaker 1000 audio systems with subwoofers. Navigation: Optional factory-installed DVD-based navigation system. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Auxiliary Input: Available auxiliary audio input jack on later models or via aftermarket adapter. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles (8,000 km) or 6 months, or as indicated by the Intelligent Oil Life Monitor (IOLM). Air Filter Replacement: Recommended every 15,000-30,000 miles (24,000-48,000 km), or based on inspection. Spark Plug Replacement 4.6L: Approximately 100,000 miles (160,000 km) for the 4.6L 3-valve V8. Fluid Specifications Engine Oil 4.6L V8: SAE 5W-20 API SN, Ford specification WSS-M2C153-H. Capacity: 6 quarts (5.7 liters) with filter change. Engine Oil 4.0L V6: SAE 5W-20 API SN, Ford specification WSS-M2C153-H. Capacity: 5 quarts (4.7...
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2005-2009 Ford Mustang Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
S197
👋 Introduction
Market Position
Positioning:
The S197 Mustang represented a significant redesign for the model, harkening back to the classic Mustang lines, and was a strong contender in the pony car segment.
Competitive Analysis
Competitors:
Primary competitors included the Chevrolet Camaro and Dodge Challenger.
Key Features
Design Philosophy:
Retro-futuristic styling inspired by the original 1960s Mustangs.
Platform:
Shared platform with the Ford Five Hundred and Mercury Montego, featuring a unibody construction.
📋 Manual Details
Coverage Areas
Coverage:
All models and all repairs A-Z
Page Count
Page Count:
Specific page count not provided, but described as comprehensive for technicians.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) given the common distribution method for such manuals, though physical format is not explicitly stated.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management systems.
Drivetrain:
Transmission (manual and automatic), clutch, drive axles, differential, driveshaft.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and traction control), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, audio system, climate control, power accessories, body control modules (BCM), powertrain control modules (PCM), anti-theft systems.
Body:
Exterior body panels, interior trim, seats, airbags, safety restraints, glass, doors, locks, hinges, bumpers.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, battery maintenance.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing.
Repair:
Component removal and installation, assembly and disassembly procedures, adjustments, calibrations.
Specifications:
Torque specifications, clearances, fluid capacities, component dimensions.
Technical Depth
Depth:
Comprehensive, intended for dealership technicians, covering everything from basic maintenance to complete rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
Likely PDF, optimized for searchability and printability.
Print Quality
Print Quality:
High-resolution, clear diagrams and text for accurate reference.
Binding Type
Binding Type:
If physical, typically spiral-bound or perfect-bound for durability in a workshop environment. If digital, this attribute is not applicable.
Paper Type
Paper Type:
If physical, heavy-duty paper stock with laminated pages for resistance to shop fluids and wear. If digital, this attribute is not applicable.
⚙️ Engine Specifications
Primary Engine
Engine 2005 2006 Gt:
4.6L SOHC 3-valve V8 (Modular)
Engine 2005 2009 V6:
4.0L SOHC V6 (Cologne)
Engine 2007 2009 Gt500:
5.4L Supercharged DOHC 4-valve V8 (Modular, Trinity variant)
Performance
Horsepower 4.6L V8:
Approx. 300 hp @ 5800 rpm (varies slightly by year)
Torque 4.6L V8:
Approx. 320 lb-ft @ 4000 rpm (varies slightly by year)
Horsepower 4.0L V6:
Approx. 210 hp @ 5250 rpm
Torque 4.0L V6:
Approx. 240 lb-ft @ 3500 rpm
Horsepower 5.4L V8 Gt500:
Approx. 500 hp @ 6000 rpm
Torque 5.4L V8 Gt500:
Approx. 480 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (87 octane recommended for V6, 91 octane recommended for GT/GT500)
🔧 Transmission
Standard
Transmission V6:
5-speed manual (T5) or 5-speed automatic (5R55S)
Transmission Gt:
5-speed manual (T5) or 5-speed automatic (5R55S)
Optional
Transmission Gt500:
6-speed manual (Tremec TR-6060)
Features
Clutch System:
Hydraulically actuated single-plate dry clutch (manual transmissions)
📐 Dimensions
Exterior
Length:
Approx. 188.1 inches (4778 mm)
Width:
Approx. 73.9 inches (1877 mm)
Height:
Approx. 54.1 inches (1374 mm)
Wheelbase:
Approx. 107.1 inches (2720 mm)
Weights
Curb Weight V6:
Approx. 3300-3400 lbs (1497-1542 kg)
Curb Weight Gt:
Approx. 3500-3600 lbs (1588-1633 kg)
Curb Weight Gt500:
Approx. 3900 lbs (1769 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star rating (for driver and passenger in frontal crash tests)
IIHS Side Impact:
Good rating (for vehicles equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS) on some models, available on others.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side-impact airbags.
Seatbelts:
Three-point safety belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio Systems:
Standard AM/FM stereo with CD player, optional Shaker 500 or Shaker 1000 audio systems with subwoofers.
Navigation:
Optional factory-installed DVD-based navigation system.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack on later models or via aftermarket adapter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, or as indicated by the Intelligent Oil Life Monitor (IOLM).
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km), or based on inspection.
Spark Plug Replacement 4.6L:
Approximately 100,000 miles (160,000 km) for the 4.6L 3-valve V8.
Fluid Specifications
Engine Oil 4.6L V8:
SAE 5W-20 API SN, Ford specification WSS-M2C153-H. Capacity: 6 quarts (5.7 liters) with filter change.
Engine Oil 4.0L V6:
SAE 5W-20 API SN, Ford specification WSS-M2C153-H. Capacity: 5 quarts (4.7 liters) with filter change.
Coolant:
Ford Premium Concentrated Gold Coolant (Ford specification WSS-M97B51-A1), or equivalent HOAT coolant. Dilute 50/50 with distilled water. Capacity varies by engine.
Transmission Fluid Auto:
MERCON V (for 5R55S automatic transmission). Capacity varies.
Transmission Fluid Manual:
Manual Transmission Fluid (MTF), specific viscosity (e.g., SAE 75W-85 or 75W-90 GL-4 or GL-5 depending on application, consult manual for exact spec).
Brake Fluid:
DOT 3 Motor Vehicle Brake Fluid.
Known Issues
Drivetrain Issues:
Some instances of driveshaft vibration, especially in manual transmission models. Clutch chatter in manual transmissions.
Engine Issues:
The 4.6L 3-valve V8 can experience exhaust manifold stud breakage. Spark plug ejection (Triton issue) is less common but possible in early 4.6L models. Cam phaser issues on some 4.6L engines.
Electrical Issues:
Potential issues with window regulators, door lock actuators, and sometimes the instrument cluster.
Suspension Issues:
Wear on front control arm bushings and ball joints. Some reports of premature shock/strut wear.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Continues the legacy of the iconic Ford Mustang, introduced in 1964.
Model Evolution
Generation:
Fifth generation (S197) of the Ford Mustang.
Design Inspiration:
Key design cues from the 1967-1968 Mustang Fastback.
Production
Manufacturing Plant:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Design Award:
The S197 Mustang's styling was widely praised and received positive automotive design accolades.
Ratings
Car And Driver Best Performance:
Often featured in 'Car and Driver' 10 Best lists in its performance variants.
Certifications
Manufacturer Certification:
This manual is certified for use by Ford technicians.
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