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2005 2006 2007 Ford MUSTANG Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Years Covered: 2005, 2006, 2007 Codes Platform Codename: S197 👋 Introduction Market Position Segment: Iconic American Pony Car Competitive Analysis Key Competitors: Chevrolet Camaro, Dodge Challenger (though Challenger debuted later) Key Features Design Philosophy: Retro-inspired styling, modern performance Target Audience: Enthusiasts, DIY mechanics, performance-oriented buyers 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for all major systems Page Count Estimated Page Count: 1500-2000+ (typical for full dealer service manuals) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4.0L SOHC V6, 4.6L SOHC V8 (including GT variants) Transmission: 5-speed Getrag MT82 Manual, 5-speed Ford 5R55S Automatic Drivetrain: Rear-wheel drive, Clutch, Driveshaft, Differential, Axles Suspension: Front MacPherson struts, Rear solid axle with 3-link and Panhard rod Brakes: Front ventilated discs, Rear solid discs, ABS, Traction Control Steering: Power rack and pinion Electrical: Battery, Charging system, Ignition, Lighting, Instrumentation, Power accessories, Body Control Module (BCM) HVAC: Air Conditioning, Heater, Ventilation Fuel System: Fuel pump, Injectors, Fuel tank, Evaporative emission control (EVAP) Exhaust System: Catalytic converters, Mufflers, Pipes Cooling System: Radiator, Fan, Thermostat, Water pump Body And Chassis: Frame, Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim Safety Systems: Airbags, Seatbelts, ABS, Traction Control, Anti-theft system Procedures Included Maintenance: Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement, Belt inspection and replacement Diagnostics: Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, Component testing Repair: Engine overhaul, Transmission repair/rebuild, Suspension component replacement, Brake system repair, Electrical component repair, Body panel repair Installation: Component replacement (e.g., alternator, starter, fuel pump), Accessory installation procedures Technical Depth Depth: Detailed, step-by-step instructions, torque specifications, wiring diagrams, diagnostic flowcharts, special tool requirements 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.0 Liters (245 cu in) Engine 1 Configuration: SOHC V6 Engine 1 Horsepower: 210 hp @ 5250 rpm Engine 1 Torque: 240 lb-ft @ 3500 rpm Optional Engine Engine 2 Displacement: 4.6 Liters (281 cu in) Engine 2 Configuration: SOHC V8 Engine 2 Horsepower: 300 hp @ 5800 rpm (GT) Engine 2 Torque: 320 lb-ft @ 4000 rpm (GT) Performance Redline: Approx. 6000 rpm (V6), 6500 rpm (V8) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: 87 Octane Unleaded (minimum) - 91 Octane Recommended for GT Engine Management ECU Type: Ford EEC-V / PCDS (Powertrain Control and Diagnostic System) 🔧 Transmission Standard Transmission Type V6: 5-speed Manual (Getrag MT82) Optional Transmission Type V8: 5-speed Automatic (Ford 5R55S) Features Transmission Fluid Type Auto: Mercon V Transmission Fluid Capacity Auto: Approx. 11.7 quarts (11.1 Liters) Clutch Type: Hydraulic Actuated Dry Clutch Differential Type: Limited Slip (Optional on GT) 📐 Dimensions Exterior Length: 189.3 inches (4808 mm) Width: 73.9 inches (1877 mm) Height: 54.1 inches (1374 mm) Wheelbase: 107.1 inches (2720 mm) Weights Curb Weight V6 Coupe: 3,430 lbs (1556 kg) Curb Weight Gt Coupe: 3,617 lbs (1641 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4,500 - 4,700 lbs (2041 - 2132 kg) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2005 Model Year) NHTSA Front Impact Passenger: 5 Stars (2005 Model Year) NHTSA Side Impact Front Driver: 5 Stars (2005 Model Year) NHTSA Side Impact Front Passenger: 4 Stars (2005 Model Year) IIHS Front Offset: Good (2005 Model Year) Active Features ABS: Standard (4-wheel disc with ABS) Traction Control: Standard (Traction-Lok on GT, Traction Control System on V6) Passive Features Airbags: Driver and Passenger front airbags, Optional side airbags Seatbelts: 3-point front and rear seatbelts, Pretensioners 💡 Technology Features Infotainment Audio System: Shaker 500/1000 audio systems (optional), AM/FM stereo with CD player and MP3 capability Display Type: Digital odometer, LCD message center in instrument cluster Driver Assistance Cruise Control: Standard Connectivity Bluetooth: Not standard, likely an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic) Air Filter Replacement: Every 30,000 miles or as needed based on inspection Spark Plug Replacement: 4.0L V6: 100,000 miles (Long-life iridium plugs); 4.6L V8: 100,000 miles (Long-life iridium plugs) Transmission Fluid Change Auto: Every 60,000 - 100,000 miles (depending on driving conditions) Transmission Fluid Change Manual: Every 60,000 miles Fluid Specifications Engine Oil Specification: SAE 5W-20 (API Certified) Coolant Type: Ford Premium Engine Coolant (Gold color), ethylene glycol based Brake Fluid Type: DOT 3 Known Issues Common Complaints: Interior rattles/squeaks (early S197 models), minor electrical gremlins, clutch pedal noise (MT82 transmission), potential for intake manifold issues on certain Ford engines (though less common on these specific variants compared to later modular engines). 📚 Vehicle History...
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Stichworte: 2005 2006 2007 Car Ford MUSTANG
2005 2006 2007 Ford MUSTANG Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang
Years Covered:
2005, 2006, 2007
Codes
Platform Codename:
S197
👋 Introduction
Market Position
Segment:
Iconic American Pony Car
Competitive Analysis
Key Competitors:
Chevrolet Camaro, Dodge Challenger (though Challenger debuted later)
Key Features
Design Philosophy:
Retro-inspired styling, modern performance
Target Audience:
Enthusiasts, DIY mechanics, performance-oriented buyers
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for all major systems
Page Count
Estimated Page Count:
1500-2000+ (typical for full dealer service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
4.0L SOHC V6, 4.6L SOHC V8 (including GT variants)
Transmission:
5-speed Getrag MT82 Manual, 5-speed Ford 5R55S Automatic
Drivetrain:
Rear-wheel drive, Clutch, Driveshaft, Differential, Axles
Suspension:
Front MacPherson struts, Rear solid axle with 3-link and Panhard rod
Brakes:
Front ventilated discs, Rear solid discs, ABS, Traction Control
Steering:
Power rack and pinion
Electrical:
Battery, Charging system, Ignition, Lighting, Instrumentation, Power accessories, Body Control Module (BCM)
HVAC:
Air Conditioning, Heater, Ventilation
Fuel System:
Fuel pump, Injectors, Fuel tank, Evaporative emission control (EVAP)
Exhaust System:
Catalytic converters, Mufflers, Pipes
Cooling System:
Radiator, Fan, Thermostat, Water pump
Body And Chassis:
Frame, Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim
Safety Systems:
Airbags, Seatbelts, ABS, Traction Control, Anti-theft system
Procedures Included
Maintenance:
Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement, Belt inspection and replacement
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, Component testing
Repair:
Engine overhaul, Transmission repair/rebuild, Suspension component replacement, Brake system repair, Electrical component repair, Body panel repair
Installation:
Component replacement (e.g., alternator, starter, fuel pump), Accessory installation procedures
Technical Depth
Depth:
Detailed, step-by-step instructions, torque specifications, wiring diagrams, diagnostic flowcharts, special tool requirements
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.0 Liters (245 cu in)
Engine 1 Configuration:
SOHC V6
Engine 1 Horsepower:
210 hp @ 5250 rpm
Engine 1 Torque:
240 lb-ft @ 3500 rpm
Optional Engine
Engine 2 Displacement:
4.6 Liters (281 cu in)
Engine 2 Configuration:
SOHC V8
Engine 2 Horsepower:
300 hp @ 5800 rpm (GT)
Engine 2 Torque:
320 lb-ft @ 4000 rpm (GT)
Performance
Redline:
Approx. 6000 rpm (V6), 6500 rpm (V8)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
87 Octane Unleaded (minimum) - 91 Octane Recommended for GT
Engine Management
ECU Type:
Ford EEC-V / PCDS (Powertrain Control and Diagnostic System)
🔧 Transmission
Standard
Transmission Type V6:
5-speed Manual (Getrag MT82)
Optional
Transmission Type V8:
5-speed Automatic (Ford 5R55S)
Features
Transmission Fluid Type Auto:
Mercon V
Transmission Fluid Capacity Auto:
Approx. 11.7 quarts (11.1 Liters)
Clutch Type:
Hydraulic Actuated Dry Clutch
Differential Type:
Limited Slip (Optional on GT)
📐 Dimensions
Exterior
Length:
189.3 inches (4808 mm)
Width:
73.9 inches (1877 mm)
Height:
54.1 inches (1374 mm)
Wheelbase:
107.1 inches (2720 mm)
Weights
Curb Weight V6 Coupe:
3,430 lbs (1556 kg)
Curb Weight Gt Coupe:
3,617 lbs (1641 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4,500 - 4,700 lbs (2041 - 2132 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2005 Model Year)
NHTSA Front Impact Passenger:
5 Stars (2005 Model Year)
NHTSA Side Impact Front Driver:
5 Stars (2005 Model Year)
NHTSA Side Impact Front Passenger:
4 Stars (2005 Model Year)
IIHS Front Offset:
Good (2005 Model Year)
Active Features
ABS:
Standard (4-wheel disc with ABS)
Traction Control:
Standard (Traction-Lok on GT, Traction Control System on V6)
Passive Features
Airbags:
Driver and Passenger front airbags, Optional side airbags
Seatbelts:
3-point front and rear seatbelts, Pretensioners
💡 Technology Features
Infotainment
Audio System:
Shaker 500/1000 audio systems (optional), AM/FM stereo with CD player and MP3 capability
Display Type:
Digital odometer, LCD message center in instrument cluster
Driver Assistance
Cruise Control:
Standard
Connectivity
Bluetooth:
Not standard, likely an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic)
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Spark Plug Replacement:
4.0L V6: 100,000 miles (Long-life iridium plugs); 4.6L V8: 100,000 miles (Long-life iridium plugs)
Transmission Fluid Change Auto:
Every 60,000 - 100,000 miles (depending on driving conditions)
Transmission Fluid Change Manual:
Every 60,000 miles
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 (API Certified)
Coolant Type:
Ford Premium Engine Coolant (Gold color), ethylene glycol based
Brake Fluid Type:
DOT 3
Known Issues
Common Complaints:
Interior rattles/squeaks (early S197 models), minor electrical gremlins, clutch pedal noise (MT82 transmission), potential for intake manifold issues on certain Ford engines (though less common on these specific variants compared to later modular engines).
📚 Vehicle History
Brand Heritage
Heritage:
Ford Mustang: The original pony car, first introduced in 1964. Embodies American muscle and freedom.
Model Evolution
Generation:
Fifth Generation Mustang (S197), introduced for the 2005 model year.
Design Inspiration:
Revival of the classic 1960s Mustang design language, a significant departure from the previous SN95 generation.
Production
Assembly Plant:
AutoAlliance International (now Flat Rock Assembly Plant), Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The 2005 Mustang GT was named to Car and Driver's 10Best list for its performance and value.
Ratings
Consumers Guide:
Received positive ratings for styling, performance, and value upon introduction.
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