🏷️ Basic Information Identification Make: Ford Model: Ranger Year Range: 2006-2009 Generation Generation Identifier: Third Generation (PN-V60) Codes Chassis Code: PN-V60 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: Work trucks, recreational users, light-duty commercial applications. Competitive Analysis Key Competitors: Toyota Tacoma, Nissan Frontier, Chevrolet Colorado, GMC Canyon, Dodge Dakota. Competitive Advantage: Known for its ruggedness, versatility, and often competitive pricing. Key Features Manual Benefit: Essential for owners looking to maintain, repair, or customize their vehicle, saving on labor costs. Manual Value Proposition: Provides comprehensive technical data, diagnostic procedures, and repair instructions mirroring official Ford documentation. 📋 Manual Details Coverage Areas Global Coverage: North America (primarily) Specific Markets Covered: USA, Canada, Mexico (vehicle specifications may vary) Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF (Adobe Acrobat) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, exhaust, ignition, emissions control Transmission: Manual and Automatic Transmission systems, clutch, driveline, transfer case (if applicable) Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical: Battery, charging system, starting system, lighting, instruments, interior/exterior electrical components, body control modules, power distribution Body: Body construction, doors, windows, interior trim, exterior panels, bumpers, paint, rust prevention HVAC: Heating, Ventilation, and Air Conditioning (HVAC) systems Safety Restraint: Airbag systems, seat belts Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Complete tear down and rebuild procedures for all major mechanical and electrical components Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), testing procedures Specifications: Torque specifications, clearances, tolerances, fluid capacities, resistance values Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to in-depth diagnostics and complete component overhaul. Diagnostic Tools Reference: May reference Ford's proprietary diagnostic tools (e.g., NGS, WDS, IDS) for advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text for quick information retrieval. Print Quality Printable Pages: Yes, all pages are printable. Image Quality: High-quality images and diagrams provided. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.3L Duratec I4, 3.0L Vulcan V6, 4.0L SOHC V6 2.3L Duratec I4 Displacement: 2.3 Liters (2300 cc) 3.0L Vulcan V6 Displacement: 3.0 Liters (2986 cc) 4.0L Sohc V6 Displacement: 4.0 Liters (3996 cc) Performance 2.3L Duratec I4 Horsepower: Approx. 143-154 hp (depending on year and calibration) 2.3L Duratec I4 Torque: Approx. 155-162 lb-ft (depending on year and calibration) 3.0L Vulcan V6 Horsepower: Approx. 147-154 hp 3.0L Vulcan V6 Torque: Approx. 180-180 lb-ft 4.0L Sohc V6 Horsepower: Approx. 207-210 hp 4.0L Sohc V6 Torque: Approx. 238-240 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual (various models) Optional Optional Transmission Type: 4-speed Automatic (4R55E/4R60A), 5-speed Automatic (5R55E/5R55W/5R55S) depending on engine Features Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with available electronic shift-on-the-fly transfer case. Manual Transmission Coverage: Includes clutch assembly, gear changes, synchronizers, and shift linkages. Automatic Transmission Coverage: Includes torque converter, valve body, gear sets, solenoids, and transmission control module (TCM). 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab (extended cab) Bed Lengths: Short Bed (approx. 6 feet), Long Bed (approx. 7 feet) Weights Curb Weight Range: Approx. 3,500 - 4,500 lbs (depending on configuration) Towing Capacity: Varies significantly by engine, axle ratio, and configuration, up to approx. 6,000 lbs for properly equipped models. 🛡️ Safety Features Ratings NHTSA Ratings: Varies by model year and configuration; generally performed well for its class but specific ratings should be verified. Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Traction Control: Available Traction Control System (TCS) on some models. Passive Features Airbags: Front airbags standard; available side-impact airbags on some trims. Seatbelts: 3-point front seatbelts with pretensioners; 3-point rear seatbelts for extended cabs. 💡 Technology Features Infotainment Audio System: Factory Ford AM/FM/CD audio system with optional Sirius Satellite Radio. Base models may have basic AM/FM radio. Connectivity: Limited connectivity; typically includes analog auxiliary input for audio devices on some models. No integrated Bluetooth or USB for this generation. Driver Assistance Cruise Control: Standard on most models, controlled via steering wheel or column stalks. Trip Computer: Available on higher trim levels, displaying fuel economy, trip distance, etc. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendation). Air Filter Replacement: Recommended every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Varies by engine; e.g., approximately 100,000 miles...
Comprehensive electrical wiring diagrams for all vehicle systems
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to in-depth diagnostics and complete component overhaul.
Diagnostic Tools Reference:
May reference Ford's proprietary diagnostic tools (e.g., NGS, WDS, IDS) for advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for quick information retrieval.
Print Quality
Printable Pages:
Yes, all pages are printable.
Image Quality:
High-quality images and diagrams provided.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.3L Duratec I4, 3.0L Vulcan V6, 4.0L SOHC V6
2.3L Duratec I4 Displacement:
2.3 Liters (2300 cc)
3.0L Vulcan V6 Displacement:
3.0 Liters (2986 cc)
4.0L Sohc V6 Displacement:
4.0 Liters (3996 cc)
Performance
2.3L Duratec I4 Horsepower:
Approx. 143-154 hp (depending on year and calibration)
2.3L Duratec I4 Torque:
Approx. 155-162 lb-ft (depending on year and calibration)
3.0L Vulcan V6 Horsepower:
Approx. 147-154 hp
3.0L Vulcan V6 Torque:
Approx. 180-180 lb-ft
4.0L Sohc V6 Horsepower:
Approx. 207-210 hp
4.0L Sohc V6 Torque:
Approx. 238-240 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual (various models)
Optional
Optional Transmission Type:
4-speed Automatic (4R55E/4R60A), 5-speed Automatic (5R55E/5R55W/5R55S) depending on engine
Features
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with available electronic shift-on-the-fly transfer case.
Manual Transmission Coverage:
Includes clutch assembly, gear changes, synchronizers, and shift linkages.
Automatic Transmission Coverage:
Includes torque converter, valve body, gear sets, solenoids, and transmission control module (TCM).
📐 Dimensions
Exterior
Body Styles:
Regular Cab, SuperCab (extended cab)
Bed Lengths:
Short Bed (approx. 6 feet), Long Bed (approx. 7 feet)
Weights
Curb Weight Range:
Approx. 3,500 - 4,500 lbs (depending on configuration)
Towing Capacity:
Varies significantly by engine, axle ratio, and configuration, up to approx. 6,000 lbs for properly equipped models.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by model year and configuration; generally performed well for its class but specific ratings should be verified.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags:
Front airbags standard; available side-impact airbags on some trims.
Seatbelts:
3-point front seatbelts with pretensioners; 3-point rear seatbelts for extended cabs.
💡 Technology Features
Infotainment
Audio System:
Factory Ford AM/FM/CD audio system with optional Sirius Satellite Radio. Base models may have basic AM/FM radio.
Connectivity:
Limited connectivity; typically includes analog auxiliary input for audio devices on some models. No integrated Bluetooth or USB for this generation.
Driver Assistance
Cruise Control:
Standard on most models, controlled via steering wheel or column stalks.
Trip Computer:
Available on higher trim levels, displaying fuel economy, trip distance, etc.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendation).
Air Filter Replacement:
Recommended every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by engine; e.g., approximately 100,000 miles for Duratec and 4.0L SOHC engines (using long-life plugs).
Fluid Specifications
Engine Oil Type:
5W-20 or 5W-30 synthetic blend/full synthetic recommended (refer to owner's manual for precise specification).
Transmission Fluid Type Auto:
Mercon V automatic transmission fluid (ATF) for most automatic transmissions.
Transmission Fluid Type Manual:
Manual Transmission Fluid (MTF) - specific type per manual (e.g., XYZ)
Coolant Type:
Ford Premium Gold Coolant or equivalent (organic acid technology - OAT).
Brake Fluid Type:
DOT 3 brake fluid.
Known Issues
Common Powertrain Issues:
Potential for spark plug blowouts on certain 4.0L SOHC engines (requiring inserts), occasional transmission shift solenoid issues, rear main seal leaks.
Common Chassis Issues:
Ball joint wear, leaf spring fatigue, brake component wear, rust on frame and body panels, particularly in northern climates.
Common Electrical Issues:
Intermittent interior light issues, sensor failures (e.g., ABS, speed sensors), battery drain issues if accessory circuits are faulty.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Builds on Ford's long-standing reputation in the pickup truck market, known for durability and capability.
Model Evolution
Third Generation Introduction:
The 2006 Ranger represents a significant refresh of the third generation, with updated styling, powertrains, and interior.
Key Updates 06-09:
Introduction of the 2.3L Duratec engine, revised styling, updated interior features, and powertrain improvements.
Production
Production Plant:
Typically manufactured at Ford's Twin Cities Assembly Plant (St. Paul, Minnesota) and Edison Assembly Plant (Edison, New Jersey) in the USA.
🏆 Awards & Recognition
Recognitions
Previous Awards:
While the 2006-2009 Ranger didn't win major recent awards, the Ranger nameplate has a history of accolades for capability and value in previous generations.
Ratings
Consumer Reports Ratings:
Generally received average to good ratings for reliability for its time, with specific strengths in powertrain durability for certain engines.
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