Manual Coverage
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Systems Covered
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Engine Service:
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Detailed engine repair, overhaul, and troubleshooting for all gasoline and diesel variants
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Transmission Service:
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Manual and automatic transmission diagnosis, repair, and fluid specifications
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Suspension Steering:
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Front and rear suspension, steering system components, alignment procedures
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Brake System:
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Hydraulic system, ABS (if equipped), disc and drum brake component service
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Electrical System:
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Wiring diagrams, component location, diagnostic procedures for lighting, ignition, starting, charging, and accessories
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Fuel System:
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Fuel injection (EFI), carburetion (early models), fuel pump, injectors, and related components
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Cooling Heating Ac:
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Radiator, thermostat, water pump, heater core, AC system service and recharge
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Exhaust System:
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Exhaust manifold, catalytic converter, mufflers, and pipe replacement
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Body Chassis:
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Body panel repair, door mechanisms, glass replacement, chassis lubrication
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Instrumentation Controls:
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Dashboard layout, gauges, switches, and warning lights
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Lighting System:
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Headlights, taillights, interior lighting, and their electrical circuits
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Climate Control:
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Heater, ventilation, and optional air conditioning system service
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Wheel Tire:
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Wheel specifications, tire sizes, rotation, and balancing procedures
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups
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Disassembly Assembly:
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Step-by-step procedures for component removal and installation
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Troubleshooting:
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Diagnostic flowcharts and symptom-based troubleshooting guides
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Repair:
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Detailed instructions for repairing or replacing faulty components
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Cleaning Reinstalling:
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Proper cleaning methods for engine parts and reinstalling components
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Diagnostics:
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Systematic troubleshooting for common and uncommon faults
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Recalibration:
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Procedures for recalibrating sensors and actuators where applicable
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Technical Depth
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Diagnostic Level:
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Comprehensive diagnostics, including electrical testing and mechanical measurements
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Rebuild Procedures:
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Detailed engine and transmission rebuild procedures with specifications
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Specifications Data:
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Critical torque values, clearances, fluid capacities, and performance data
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 10,000 km (6,000 miles) or 6 months, refer to manual for precise recommendations
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Timing Belt Replacement:
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For 2.0L OHC and 2.3L engines, typically every 60,000 km (37,000 miles) or 4 years
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Fluid Specifications
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Engine Oil Specification:
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API SG or SF, viscosity typically 10W-40 or 20W-50 depending on climate (consult manual)
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Coolant Type:
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Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water
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Known Issues
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Rust Corrosion:
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Common susceptibility to rust, particularly in wheel arches, sills, and around windows
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Electrical Gremlins:
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Aging wiring harnesses and connections can lead to intermittent electrical faults
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Cooling System Leaks:
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Hose degradation, radiator leaks, and water pump seals are common wear items
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Suspension Wear:
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Bushings, ball joints, and shock absorbers can wear over time, affecting handling
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Exhaust System Corrosion:
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Prone to corrosion, especially in damp climates
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