The 2002 Ford Taurus, a mid-size sedan, exemplifies Ford's long-standing reputation for producing reliable and accessible family vehicles. Built on the Durablegen platform during its fourth generation (2000-2007), this model offered a spacious interior and a comfortable ride, making it a popular choice against competitors like the Chevrolet Impala and Toyota Camry. Key selling points included its durable powertrains, notably the 3.0L Vulcan V6, and its wide availability, reflecting Ford's commitment to mass production and automotive innovation. This comprehensive service and repair manual provides factory-level detail for the 2002 Ford Taurus, covering essential maintenance procedures, in-depth troubleshooting, and detailed technical specifications for all major systems. Owners and technicians will find guidance on engine mechanicals, including the 3.0L Vulcan and Duratec V6 engines, transmission service, drivetrain, suspension, steering, brakes, and electrical systems. The manual also addresses HVAC, bodywork, and interior components, offering diagnostic procedures, repair instructions, and fluid specifications to ensure optimal vehicle performance and longevity. 🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2002 Platform: Durablegen Codes Generation Code: Fourth Generation (2000-2007) 👋 Introduction Market Position Market Segment: Mid-size Sedan (Family Car) Competitive Analysis Competitors 2002: Chevrolet Impala, Toyota Camry, Honda Accord, Chrysler Concorde Key Features Selling Points: Spacious Interior, Comfortable Ride, Durable Powertrains (particularly Vulcan V6), Wide Availability Manual Advantage: Licensed OE (Original Equipment) derived information, instant online access, year-long subscription 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Pages: Extensive (Digital Access - Year Subscription) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: PDF Download (Web-Based Access) 📖 Manual Coverage Systems Covered Engine Mechanical: 3.0L Vulcan V6 (OHV), 3.0L Duratec V6 (DOHC) Engine Management: Fuel Injection, Ignition System, Emissions Control Transmission Automatic: AX4N (4-Speed Automatic) Drivetrain: Front-Wheel Drive (FWD) Suspension: Front Struts, Rear Independent Suspension (Short-Long Arm) Steering: Rack and Pinion Power Steering Brakes: Front Disc, Rear Drum (Optional Rear Disc), ABS Electrical: Wiring Diagrams, Charging System, Starting System, Lighting, Accessories HVAC: Heating, Ventilation, Air Conditioning System Components and Operation Body Interior: Interior Trim, Seats, Door Panels, Dashboard Body Exterior: Body Panels, Bumpers, Doors, Hood, Trunk Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Tune-Ups Troubleshooting: Diagnostic Fault Codes, Symptom-Based Diagnosis Repair: Engine Overhauls, Transmission Rebuilds, Suspension Component Replacement, Brake System Service Diagnostics: On-Board Diagnostics (OBD-II), Sensor Testing, Actuator Testing Technical Depth Depth: Factory-Level Detail for Professional Technicians and Advanced DIYers 📊 Manual Specifications File Format Quality: High-Resolution, Searchable Text Print Quality Printability: Printable Pages Available Binding Type Binding: N/A (Digital Access) Paper Type Paper Type: N/A (Digital Access) ⚙️ Engine Specifications Primary Engine Engine 1: 3.0L (2986cc) Vulcan OHV V6 Engine 1 Bore X Stroke: 3.52 in x 3.15 in (89.4 mm x 80.0 mm) Engine 1 Compression Ratio: 9.0:1 Engine 1 Horsepower: 150 hp @ 4900 RPM Engine 1 Torque: 170 lb-ft @ 3250 RPM Optional Engine Engine 2: 3.0L (2967cc) Duratec DOHC V6 Engine 2 Bore X Stroke: 3.50 in x 3.15 in (88.9 mm x 80.0 mm) Engine 2 Compression Ratio: 10.0:1 Engine 2 Horsepower: 200 hp @ 6250 RPM Engine 2 Torque: 200 lb-ft @ 4750 RPM Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (AX4N) Optional Optional Transmission: N/A for 2002 model year Features Transmission Features: Overdrive, Lock-up Torque Converter 📐 Dimensions Exterior Length: 199.9 inches (5078 mm) Width: 73.1 inches (1857 mm) Height: 55.7 inches (1415 mm) Wheelbase: 113.4 inches (2880 mm) Weights Curb Weight Min: 3450 lbs (1565 kg) (Approx. for Vulcan V6 models) Curb Weight Max: 3580 lbs (1624 kg) (Approx. for Duratec V6 models) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: ★★★★ (4/5 Stars) NHTSA Passenger Front Impact: ★★★★ (4/5 Stars) IIHS Frontal Offset: Good Active Features ABS: Standard (Anti-lock Braking System) Passive Features Airbags: Driver and Front Passenger Airbags (Depowered Passenger Airbag) Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with cassette and CD player options. Optional premium sound systems available. Driver Assistance Cruise Control: Standard on most trims. Connectivity Connectivity Features: N/A (No integrated Bluetooth or advanced connectivity features typical of modern vehicles). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Coolant Change Interval: Every 50,000 miles or 5 years (for standard ethylene glycol coolant). Transmission Fluid Interval: Check periodically, change every 50,000 - 100,000 miles based on driving severity (refer to manual). Fluid Specifications Engine Oil Spec: SAE 5W-30 API Certified (for both Vulcan and Duratec engines, check viscosity for climate). Transmission Fluid Spec: MERCON V Automatic Transmission Fluid (ATF). Coolant Spec: Ford Premium Engine Coolant (Green, meeting Ford specification WSS-M97B44-D) or equivalent. Known Issues Common Issues: Interior...
The 2002 Ford Taurus, a mid-size sedan, exemplifies Ford's long-standing reputation for producing reliable and accessible family vehicles. Built on the Durablegen platform during its fourth generation (2000-2007), this model offered a spacious interior and a comfortable ride, making it a popular choice against competitors like the Chevrolet Impala and Toyota Camry. Key selling points included its durable powertrains, notably the 3.0L Vulcan V6, and its wide availability, reflecting Ford's commitment to mass production and automotive innovation.
This comprehensive service and repair manual provides factory-level detail for the 2002 Ford Taurus, covering essential maintenance procedures, in-depth troubleshooting, and detailed technical specifications for all major systems. Owners and technicians will find guidance on engine mechanicals, including the 3.0L Vulcan and Duratec V6 engines, transmission service, drivetrain, suspension, steering, brakes, and electrical systems. The manual also addresses HVAC, bodywork, and interior components, offering diagnostic procedures, repair instructions, and fluid specifications to ensure optimal vehicle performance and longevity.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Year:
2002
Platform:
Durablegen
Codes
Generation Code:
Fourth Generation (2000-2007)
👋 Introduction
Market Position
Market Segment:
Mid-size Sedan (Family Car)
Competitive Analysis
Competitors 2002:
Chevrolet Impala, Toyota Camry, Honda Accord, Chrysler Concorde
Factory-Level Detail for Professional Technicians and Advanced DIYers
📊 Manual Specifications
File Format
Quality:
High-Resolution, Searchable Text
Print Quality
Printability:
Printable Pages Available
Binding Type
Binding:
N/A (Digital Access)
Paper Type
Paper Type:
N/A (Digital Access)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.0L (2986cc) Vulcan OHV V6
Engine 1 Bore X Stroke:
3.52 in x 3.15 in (89.4 mm x 80.0 mm)
Engine 1 Compression Ratio:
9.0:1
Engine 1 Horsepower:
150 hp @ 4900 RPM
Engine 1 Torque:
170 lb-ft @ 3250 RPM
Optional Engine
Engine 2:
3.0L (2967cc) Duratec DOHC V6
Engine 2 Bore X Stroke:
3.50 in x 3.15 in (88.9 mm x 80.0 mm)
Engine 2 Compression Ratio:
10.0:1
Engine 2 Horsepower:
200 hp @ 6250 RPM
Engine 2 Torque:
200 lb-ft @ 4750 RPM
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (AX4N)
Optional
Optional Transmission:
N/A for 2002 model year
Features
Transmission Features:
Overdrive, Lock-up Torque Converter
📐 Dimensions
Exterior
Length:
199.9 inches (5078 mm)
Width:
73.1 inches (1857 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
113.4 inches (2880 mm)
Weights
Curb Weight Min:
3450 lbs (1565 kg) (Approx. for Vulcan V6 models)
Curb Weight Max:
3580 lbs (1624 kg) (Approx. for Duratec V6 models)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
★★★★ (4/5 Stars)
NHTSA Passenger Front Impact:
★★★★ (4/5 Stars)
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Front Passenger Airbags (Depowered Passenger Airbag)
Seatbelts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette and CD player options. Optional premium sound systems available.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth or advanced connectivity features typical of modern vehicles).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Coolant Change Interval:
Every 50,000 miles or 5 years (for standard ethylene glycol coolant).
Transmission Fluid Interval:
Check periodically, change every 50,000 - 100,000 miles based on driving severity (refer to manual).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 API Certified (for both Vulcan and Duratec engines, check viscosity for climate).
Transmission Fluid Spec:
MERCON V Automatic Transmission Fluid (ATF).
Coolant Spec:
Ford Premium Engine Coolant (Green, meeting Ford specification WSS-M97B44-D) or equivalent.
Known Issues
Common Issues:
Interior trim panel detachment, suspension wear (ball joints, control arm bushings), power window regulator failure, occasional coolant leaks from intake manifold gaskets (Duratec), ABS sensor failures.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, a long-standing American automotive manufacturer known for mass production and innovation.
Model Evolution
Taurus Evolution:
Introduced in 1986, the Taurus was a revolutionary model for Ford, pioneering aerodynamic design and becoming one of America's best-selling cars. The 2002 model represents the fourth generation, a refresh of the 1996-1999 design with updated styling and powertrains.
While not specific to the 2002 model year, the Ford Taurus has historically been recognized with numerous awards and accolades throughout its lineage, including multiple 'Car of the Year' titles and consistent inclusion on automotive bestseller lists.
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