Fordson Dexta Tractor Workshop Service Manual for Repair.
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🏷️ Basic Information Identification Make: Fordson Model: Dexta Vehicle Type: Tractor 👋 Introduction Market Position Market Position: Essential technical documentation for owners and mechanics of the popular Fordson Dexta tractor, enabling effective maintenance and repair. Key Features Key Features: Detailed illustrations, exploded diagrams, step-by-step instructions, special tool references, troubleshooting guides, and factory specifications. Special Tool References: Manual explicitly references the use of specific Fordson special service tools (SSTs) and provides their part numbers where applicable, ensuring correct repair procedures. Pictorial Diagrams: Extensive use of pictorial diagrams, including exploded views, to illustrate component relationships and assembly order. Competitive Analysis Competitive Analysis: Direct competitor to other lightweight tractors of the era, such as Massey Ferguson 35, David Brown 30 Series, and International Harvester B-250/350. The Dexta offered a reliable Perkins diesel option, which was a strong selling point. 📋 Manual Details Coverage Areas Coverage Areas: Full repair and service for Fordson Dexta tractor, including all major systems and components. Page Count Page Count: 233 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine (Diesel), Fuel System, Cooling System, Lubrication System, Electrical System (Ignition, Starting, Charging), Clutch, Transmission (Gearbox), Power Take-Off (PTO), Hydraulic System (Lift, Remotes), Steering System, Braking System, Front Axle, Rear Axle, Wheels, Tires, Bodywork, Controls, Instrumentation. Specific Components Covered: Engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft, valve train, fuel injectors, injection pump, exhaust system, radiator, water pump, oil pump, oil filter, oil pan, starter motor, generator/alternator, battery, wiring harness, clutch assembly, pressure plate, release bearing, gearbox mainshaft, layshaft, gears, synchronizers, PTO shaft, hydraulic pump, hydraulic lift cover, draft control, position control, hydraulic cylinders, control valves, steering box, drag links, track rods, kingpins, stub axles, differential, final drives, rear axle shafts, brake drums, brake shoes, brake linkages, wheel hubs, wheel bearings, tractor frame, fenders, operator controls, dashboard instruments. Drawbar Hitch: Information on drawbar adjustment, types, and lubrication. Power Take Off Pto: Detailed procedures for PTO clutch adjustment, maintenance, and repair, including PTO shaft specifications. Electrical System Detail: Detailed wiring diagrams, component identification, troubleshooting for starting, charging, lighting, and instrument systems. Procedures Included Procedures Included: Routine maintenance, troubleshooting, diagnostics, removal and installation, disassembly and assembly, adjustments, repair procedures, torque specifications, wear limits, component testing, schematics, diagrams. Specific Procedures Included: Engine decarbonization, valve clearance adjustment, piston ring replacement, cylinder liner honing/replacement, crankshaft bearing inspection, fuel system bleeding, injector testing, radiator flush, thermostat replacement, oil change, oil filter replacement, spark plug (if applicable for starting aid) replacement, battery testing, starter motor testing/replacement, alternator testing/replacement, clutch adjustment, clutch replacement, transmission fluid change, gear inspection, PTO engagement check, hydraulic fluid filter replacement, hydraulic pump pressure testing, hydraulic cylinder seal replacement, steering system lubrication, brake adjustment, brake shoe relining, front axle bearing adjustment, rear axle oil seal replacement, wheel alignment checks, tire pressure specifications, lubrication points and schedules, electrical system troubleshooting (e.g., starting circuit, charging circuit), diagnostic charts, component testing specifications. Engine Rebuild Procedures: Covers complete engine rebuilds, including piston, ring, connecting rod, crankshaft, and valve assembly procedures. Troubleshooting Methodology: Systematic troubleshooting approach based on symptoms, using diagnostic charts and specifications provided in the manual. Technical Depth Technical Depth: Comprehensive, step-by-step procedures from basic adjustments to major overhauls, suitable for both professional mechanics and DIY enthusiasts. Diagnostic Procedures: Includes specific diagnostic flowcharts and testing procedures for electrical, hydraulic, and fuel systems to identify faults accurately. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing all pages with clarity. Binding Type Binding Type: Digital (PDF download) Paper Type Paper Type: N/A (Digital file) Compatibility Compatibility: Windows, Mac, Linux OS compatible. Requirements Requirements: Adobe Reader or compatible PDF viewer required. Usability Usability Features: Zoomable pages, printable for hard copy reference, easy navigation. Searchability: As a PDF, text is typically searchable, allowing quick access to specific topics or components. File Quality File Quality Notes: The PDF is described as '100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections', implying high fidelity to the original source material. ⚙️ Engine Specifications Primary Engine Primary Engine: Perkins 3-cylinder diesel engine (e.g., 152 cu in / 2.5L) Engine Model Designation: Likely Perkins AD3.152 or similar variant. Performance Horsepower Range: Approximately 32-39 PTO horsepower (varies by specific model/engine variant) Engine Torque: Peak torque typically around 80-90 lb-ft (108-122 Nm) at lower RPMs. Fuel System Fuel System Type: Direct injection diesel with rotary or inline fuel injection pump (e.g., Simms, CAV) Fuel Injection Pump Types: Often Simms Minimec or CAV DPA rotary pumps. 🔧 Transmission Standard Transmission Type: Constant mesh gearbox with 6 forward and 2 reverse gears Features Transmission Features: Dog-leg reverse selection, potential for road gear extension. Gearbox Oil Type: API GL-4 rated gear oil, typically SAE 80W/90 or SAE 90. 📐 Dimensions Weights Operating Weight Approx: Around 1600-1800 kg...
Essential technical documentation for owners and mechanics of the popular Fordson Dexta tractor, enabling effective maintenance and repair.
Key Features
Key Features:
Detailed illustrations, exploded diagrams, step-by-step instructions, special tool references, troubleshooting guides, and factory specifications.
Special Tool References:
Manual explicitly references the use of specific Fordson special service tools (SSTs) and provides their part numbers where applicable, ensuring correct repair procedures.
Pictorial Diagrams:
Extensive use of pictorial diagrams, including exploded views, to illustrate component relationships and assembly order.
Competitive Analysis
Competitive Analysis:
Direct competitor to other lightweight tractors of the era, such as Massey Ferguson 35, David Brown 30 Series, and International Harvester B-250/350. The Dexta offered a reliable Perkins diesel option, which was a strong selling point.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full repair and service for Fordson Dexta tractor, including all major systems and components.
Page Count
Page Count:
233
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (Diesel), Fuel System, Cooling System, Lubrication System, Electrical System (Ignition, Starting, Charging), Clutch, Transmission (Gearbox), Power Take-Off (PTO), Hydraulic System (Lift, Remotes), Steering System, Braking System, Front Axle, Rear Axle, Wheels, Tires, Bodywork, Controls, Instrumentation.
Covers complete engine rebuilds, including piston, ring, connecting rod, crankshaft, and valve assembly procedures.
Troubleshooting Methodology:
Systematic troubleshooting approach based on symptoms, using diagnostic charts and specifications provided in the manual.
Technical Depth
Technical Depth:
Comprehensive, step-by-step procedures from basic adjustments to major overhauls, suitable for both professional mechanics and DIY enthusiasts.
Diagnostic Procedures:
Includes specific diagnostic flowcharts and testing procedures for electrical, hydraulic, and fuel systems to identify faults accurately.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing all pages with clarity.
Binding Type
Binding Type:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital file)
Compatibility
Compatibility:
Windows, Mac, Linux OS compatible.
Requirements
Requirements:
Adobe Reader or compatible PDF viewer required.
Usability
Usability Features:
Zoomable pages, printable for hard copy reference, easy navigation.
Searchability:
As a PDF, text is typically searchable, allowing quick access to specific topics or components.
File Quality
File Quality Notes:
The PDF is described as '100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections', implying high fidelity to the original source material.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Perkins 3-cylinder diesel engine (e.g., 152 cu in / 2.5L)
Engine Model Designation:
Likely Perkins AD3.152 or similar variant.
Performance
Horsepower Range:
Approximately 32-39 PTO horsepower (varies by specific model/engine variant)
Engine Torque:
Peak torque typically around 80-90 lb-ft (108-122 Nm) at lower RPMs.
Fuel System
Fuel System Type:
Direct injection diesel with rotary or inline fuel injection pump (e.g., Simms, CAV)
Fuel Injection Pump Types:
Often Simms Minimec or CAV DPA rotary pumps.
🔧 Transmission
Standard
Transmission Type:
Constant mesh gearbox with 6 forward and 2 reverse gears
Features
Transmission Features:
Dog-leg reverse selection, potential for road gear extension.
Gearbox Oil Type:
API GL-4 rated gear oil, typically SAE 80W/90 or SAE 90.
📐 Dimensions
Weights
Operating Weight Approx:
Around 1600-1800 kg (3500-4000 lbs)
Front Axle Weight Approx:
Approximately 450-500 kg (1000-1100 lbs)
Rear Axle Weight Approx:
Approximately 1150-1300 kg (2500-2900 lbs) with standard tires and ballast
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 100 hours or annually (refer to manual for specific interval).
Transmission Oil Change Interval:
Typically every 1200 hours or annually (refer to manual).
Hydraulic Oil Change Interval:
Typically every 1200 hours or annually (refer to manual).
Fluid Specifications
Engine Oil Type:
API CD or CE rated diesel engine oil, viscosity usually 15W-40 or 20W-50 depending on climate (refer to manual).
Hydraulic Fluid Type:
Ford 300 series universal tractor transmission oil (UTTO) or equivalent.
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed with distilled water (typically 50/50 ratio).
Brake Fluid Type:
Not applicable (typically dry drum brakes requiring lubrication, not hydraulic fluid).
Transmission Hydraulic Fluid Capacity:
Approximately 12-14 Imperial gallons (54-64 Liters) for the combined transmission, hydraulics, and rear axle sump (refer to manual for exact capacity).
Known Issues
Common Issues:
Wear in transmission synchronizers (if equipped with certain variants), hydraulic lift system leaks, potential for injector pump calibration drift, starter motor wear.
Common Issues Detail:
Perkins AD3.152 engines are generally robust but can suffer from injector pump wear, issues with the glow plug system if fitted, and potential head gasket failure if overheated. PTO engagement mechanisms can become stiff or worn. Hydraulic lift may lose pressure due to worn pump seals or cylinder seals.
Common Issues Maintenance:
Regular greasing of kingpins, tie rod ends, and universal joints is critical. Water contamination in fuel or hydraulic systems can lead to significant damage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Part of the Fordson lineage, a significant name in early agricultural machinery from Ford.
Model Evolution
Model Evolution:
Developed from earlier Fordson models, the Dexta was designed as a lighter, more maneuverable tractor compared to the Major series, often featuring the Perkins diesel engine.
Manufacturing Plant:
Primarily manufactured in the UK (Ford Dagenham).
Engine Supplier:
While a Fordson tractor, the prominent use of the Perkins diesel engine highlights collaboration and sourcing of key components from specialist manufacturers.
Production
Production Years:
Produced from 1957 to 1961.
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