🏷️ Basic Information Identification Make: FSO Model: 125p 👋 Introduction Market Position Positioning: A comprehensive DIY resource for owners of the FSO Fiat 125p, empowering them to perform maintenance and repairs at home. Competitive Analysis Benefit 1: Avoidance of other household chores through automotive engagement. Benefit 2: Opportunity to acquire specialized tools for automotive work. Benefit 3: Potential for cost savings through self-performed repairs. Key Features Features: Detailed instructions, step-by-step diagrams, comprehensive system coverage, DIY focus. 📋 Manual Details Coverage Areas Manual Type: Service & Repair Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, inspection, reassembly, tuning, and performance adjustments. Engine Systems: Lubrication system, cooling system, fuel supply system (including carburetor adjustments and fuel pump maintenance). Power Transmission: Clutch, gearbox (manual), driveshafts, rear axle assembly, including repair and adjustment procedures. Steering System: Steering gear, steering column, linkage, and associated components; troubleshooting and repair. Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, and alignment specifications. Brake System: Front and rear drum brakes (later models may have front discs), master cylinder, wheel cylinders, brake lines, and parking brake. Wheels And Tyres: Wheel bearing maintenance, tire pressure recommendations, and wheel balancing. Electrical Equipment: Wiring diagrams, battery, alternator, starter motor, ignition system, lighting, instrumentation, and accessory circuits. Bodywork: Body panel repair, door mechanisms, glass replacement, interior trim, and general body maintenance. Servicing: Routine maintenance schedules, fluid checks, filter replacements, and tune-up procedures. Model Variant Coverage: Includes specific information for the Polski Fiat 125p Estate Car. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, belt adjustments, and fluid level checks. Repair: Detailed step-by-step instructions for the repair and replacement of all major components and systems. Troubleshooting: Diagnostic guides and common problem identification for various vehicle systems. Diagnostics: Methods for identifying and resolving mechanical and electrical faults. Rebuilds: Comprehensive instructions for engine, transmission, and differential rebuilds. Technical Depth Depth: Covers all workshop procedures from basic maintenance to complete overhaul and component replacement. Detail Level: Includes detailed step-by-step instructions and diagrams for all workshop procedures. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Quality: High-resolution digital format for clarity and readability. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Page Count Estimated Page Count: While not explicitly stated, a comprehensive service and repair manual of this nature typically ranges from 200 to 500 pages, depending on the depth of diagrams and detail. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, OHV (Overhead Valve) Displacement: 1608 cc (1.6 Liters) Performance Bore X Stroke: 80 mm x 80 mm Compression Ratio: 8.8:1 (typical, may vary) Horsepower: 90-100 PS (Gross) at approximately 5500 rpm (varies by specific engine tune and market) Torque: 120-130 Nm (Gross) at approximately 3000-3500 rpm (varies by specific engine tune and market) Fuel System Fuel Delivery: Carburetor (typically Weber or Solex twin-choke) Fuel Type: Unleaded Gasoline (RON 95 or 98) 🔧 Transmission Standard Transmission Type: 4-Speed Manual Transaxle (integrated with differential) Optional Optional Transmission: 5-Speed Manual Transaxle (available on later models) Features Clutch Type: Dry, single-plate diaphragm spring clutch Gear Ratios: Specific gear ratios are detailed within the manual for both 4-speed and 5-speed transmissions. Transmission Fluid: Hypoid Gear Oil SAE 90 (API GL-4 or GL-5 recommended, manual will specify appropriate type and capacity). 📐 Dimensions Exterior Length: Approx. 4430 mm (Sedan) / 4540 mm (Estate) Width: Approx. 1630 mm Height: Approx. 1470 mm (Sedan) / 1500 mm (Estate) Wheelbase: Approx. 2740 mm Weights Curb Weight: Approx. 1200-1250 kg (varies by body style and equipment) Gross Vehicle Weight: Refer to vehicle compliance plate; typically around 1600-1650 kg Cargo Trunk Volume: Significant for its class, especially the Estate variant. Specific liters not provided in product info. 🛡️ Safety Features Ratings Crash Test Data: No formal crash test ratings available in the modern sense for this era of vehicle. Manual focuses on mechanical safety aspects. Active Features Active Safety: Front and rear drum brakes (disc brakes introduced later on front axle in some variants), robust chassis construction for its time. Passive Features Passive Safety: Safety glass (windshield and windows), basic seatbelts (often optional or lap belts in early models), sturdy body structure. 💡 Technology Features Infotainment Infotainment System: Basic analog radio, typically with AM/FM. No advanced infotainment features. Driver Assistance Driver Assistance: None by modern standards. Primarily mechanical systems. Connectivity Connectivity: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or 6 months (refer to manual for precise recommendation and oil type). Air Filter Replacement: Annually or every 10,000 - 15,000 km, or as per manual's condition-based inspection. Spark Plug Replacement: Every 15,000 - 20,000 km, or as specified in the manual for optimal performance. Fluid Specifications Engine Oil Specification: API...
Body panel repair, door mechanisms, glass replacement, interior trim, and general body maintenance.
Servicing:
Routine maintenance schedules, fluid checks, filter replacements, and tune-up procedures.
Model Variant Coverage:
Includes specific information for the Polski Fiat 125p Estate Car.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, belt adjustments, and fluid level checks.
Repair:
Detailed step-by-step instructions for the repair and replacement of all major components and systems.
Troubleshooting:
Diagnostic guides and common problem identification for various vehicle systems.
Diagnostics:
Methods for identifying and resolving mechanical and electrical faults.
Rebuilds:
Comprehensive instructions for engine, transmission, and differential rebuilds.
Technical Depth
Depth:
Covers all workshop procedures from basic maintenance to complete overhaul and component replacement.
Detail Level:
Includes detailed step-by-step instructions and diagrams for all workshop procedures.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Quality:
High-resolution digital format for clarity and readability.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Page Count
Estimated Page Count:
While not explicitly stated, a comprehensive service and repair manual of this nature typically ranges from 200 to 500 pages, depending on the depth of diagrams and detail.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, OHV (Overhead Valve)
Displacement:
1608 cc (1.6 Liters)
Performance
Bore X Stroke:
80 mm x 80 mm
Compression Ratio:
8.8:1 (typical, may vary)
Horsepower:
90-100 PS (Gross) at approximately 5500 rpm (varies by specific engine tune and market)
Torque:
120-130 Nm (Gross) at approximately 3000-3500 rpm (varies by specific engine tune and market)
Fuel System
Fuel Delivery:
Carburetor (typically Weber or Solex twin-choke)
Fuel Type:
Unleaded Gasoline (RON 95 or 98)
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual Transaxle (integrated with differential)
Optional
Optional Transmission:
5-Speed Manual Transaxle (available on later models)
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch
Gear Ratios:
Specific gear ratios are detailed within the manual for both 4-speed and 5-speed transmissions.
Transmission Fluid:
Hypoid Gear Oil SAE 90 (API GL-4 or GL-5 recommended, manual will specify appropriate type and capacity).
📐 Dimensions
Exterior
Length:
Approx. 4430 mm (Sedan) / 4540 mm (Estate)
Width:
Approx. 1630 mm
Height:
Approx. 1470 mm (Sedan) / 1500 mm (Estate)
Wheelbase:
Approx. 2740 mm
Weights
Curb Weight:
Approx. 1200-1250 kg (varies by body style and equipment)
Gross Vehicle Weight:
Refer to vehicle compliance plate; typically around 1600-1650 kg
Cargo
Trunk Volume:
Significant for its class, especially the Estate variant. Specific liters not provided in product info.
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test ratings available in the modern sense for this era of vehicle. Manual focuses on mechanical safety aspects.
Active Features
Active Safety:
Front and rear drum brakes (disc brakes introduced later on front axle in some variants), robust chassis construction for its time.
Passive Features
Passive Safety:
Safety glass (windshield and windows), basic seatbelts (often optional or lap belts in early models), sturdy body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio, typically with AM/FM. No advanced infotainment features.
Driver Assistance
Driver Assistance:
None by modern standards. Primarily mechanical systems.
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months (refer to manual for precise recommendation and oil type).
Air Filter Replacement:
Annually or every 10,000 - 15,000 km, or as per manual's condition-based inspection.
Spark Plug Replacement:
Every 15,000 - 20,000 km, or as specified in the manual for optimal performance.
Fluid Specifications
Engine Oil Specification:
API SF/CD, SAE 20W-50 or SAE 15W-40 recommended for most conditions. Manual will provide precise grades.
Coolant Specification:
Ethylene glycol based antifreeze mixture. Manual specifies type and capacity (typically around 7 liters).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual specifies type and bleeding procedure.
Known Issues
Common Problems:
Rust and corrosion (especially on sills, wheel arches, and floor pans), aging rubber components (bushings, hoses), carburetor tuning sensitivity, electrical system reliability, occasional ignition system issues, clutch wear.
Maintenance Focus:
Regular chassis lubrication (grease points), coolant system maintenance, brake system checks, and ignition timing adjustments are crucial for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Fabryka Samochodów Osobowych (FSO), Poland
Model Evolution
Origin:
Based on the Fiat 125, licensed from Fiat of Italy. FSO modified and produced it independently.
Production Period:
Produced from 1967 to 1991.
Production
Production Location:
Warsaw, Poland
Sales Figures:
One of the most popular and widely produced Polish cars of its era, with over 1.4 million units produced.
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