Furukawa URW295CUR URW295CAR Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Furukawa Model: URW295CUR / URW295CAR Product Type: Service Repair Workshop Manual Vehicle Type: Hydraulic Crane 👋 Introduction Market Position Target Audience: Independent service professionals, authorized dealer technicians, and owners with a strong mechanical aptitude. Value For Owners: Empowers owners to perform routine maintenance and minor repairs, potentially saving significant labor costs on tasks like oil changes or filter replacements. Competitive Analysis Value Proposition: Provides dealership-level diagnostic and repair information, enabling cost savings on maintenance and repairs. Key Features Accuracy: Manufacturer-written, vehicle-specific information ensuring accuracy and precision. Content Type: Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair instructions for Furukawa URW295CUR and URW295CAR Hydraulic Cranes. Page Count Estimated Pages: Varies by specific edition; typically extensive for comprehensive workshop manuals covering all systems. Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Compatibility: Compatible with all versions of Windows and Mac operating systems. Device Viewing: Viewable on various devices, including many phones and e-readers like the Amazon Kindle. 📖 Manual Coverage Systems Covered Hydraulic System: Detailed diagnosis, repair, and maintenance of the hydraulic pump, cylinders, valves, hoses, and fluid reservoir. Electrical System: Wiring schematics, component identification, troubleshooting for the control system, sensors, actuators, and power distribution. Mechanical Components: Coverage of boom extension/retraction mechanisms, outriggers, slewing mechanisms, and lifting components. Control System: Operation and troubleshooting of the crane's control panel, joysticks, and safety interlock systems. Outrigger System: Operation, maintenance, and repair of hydraulic outriggers, including cylinders, hoses, and control valves. Slewing Mechanism: Diagnosis and repair of the turntable bearing, slewing motor, and associated hydraulic components. Boom System: Maintenance and repair of boom sections, hydraulic cylinders for boom extension/retraction, and telescoping control systems. Winch System: Service and repair procedures for the hoist winch, including drum, cable, brake system, and hydraulic motor. Cab Controls: Detailed information on the layout and function of the operator's cab controls, including instrumentation and safety indicators. Procedures Included Maintenance: Scheduled maintenance, lubrication points, fluid checks and changes, filter replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults across all major systems. Repair: Detailed instructions for disassembly, component replacement, and reassembly of all major crane components. Specifications: Torque specifications for fasteners, hydraulic pressure settings, operational parameters. Assembly Disassembly: Detailed step-by-step guides for taking apart and reassembling major crane components for repair or replacement. Component Testing: Procedures for testing individual hydraulic components, electrical sensors, and actuators to verify functionality. Calibration: Procedures for calibrating critical systems like the Load Moment Indicator (LMI) and outrigger positioning systems. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and skilled owners. Diagnostic Tools: Mentions necessary specialized tools and diagnostic equipment for effective troubleshooting and repair. Illustrations Diagrams: Richly illustrated with diagrams and detailed illustrations to visually guide users through repair processes. 📊 Manual Specifications File Format Format Details: PDF, viewable on PC, Mac, and various mobile devices; requires Adobe PDF Reader. Print Quality Printability: Printable by page, allowing for clean, specific sections to be printed without damaging an original document. Binding Type Binding: Not applicable (digital PDF format). Paper Type Paper Type: Not applicable (digital PDF format). ⚙️ Engine Specifications Primary Engine Engine Type: Not explicitly detailed in product information, but likely a diesel engine powering the hydraulic system and chassis. Specific engine model and specifications would be found within the manual. Performance Performance Metrics: Not detailed in product description. The manual will contain performance specifications related to the crane's lifting capacity and hydraulic system output. Fuel System Fuel Type: Likely Diesel. Specific fuel system components and maintenance procedures would be detailed within the manual. Engine Type Carrier Engine Type: While not explicitly stated in the product description, the carrier is typically powered by a diesel engine. The specific engine model (e.g., Mitsubishi, Hino, or other) and its specifications would be found within the manual. 🔧 Transmission Standard Transmission Type: Likely a hydrostatic or powershift transmission for the carrier, coupled with hydraulic motor drives for crane functions. Specifics are within the manual. Optional Optional Features: Not specified in product description; manual would detail available options or variations. Features Transmission Features: Details on gear selection, torque converter operation (if applicable), and maintenance of transmission fluids and filters would be included. 📐 Dimensions Exterior Overall Dimensions: Specific dimensions (length, width, height) are not provided in the product description but are crucial technical data found within the manual for transport and operational planning. Weights Operating Weight: Manual would contain operating weight and axle load specifications vital for safe operation and transportation. 🛡️ Safety Features Ratings Safety Standards: The manual would detail compliance with relevant industry safety standards (e.g., ANSI, OSHA) and operator safety protocols. Active Features Safety Systems: Information on load moment indicators (LMI), overload protection systems, emergency...
Independent service professionals, authorized dealer technicians, and owners with a strong mechanical aptitude.
Value For Owners:
Empowers owners to perform routine maintenance and minor repairs, potentially saving significant labor costs on tasks like oil changes or filter replacements.
Competitive Analysis
Value Proposition:
Provides dealership-level diagnostic and repair information, enabling cost savings on maintenance and repairs.
Key Features
Accuracy:
Manufacturer-written, vehicle-specific information ensuring accuracy and precision.
Content Type:
Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair instructions for Furukawa URW295CUR and URW295CAR Hydraulic Cranes.
Page Count
Estimated Pages:
Varies by specific edition; typically extensive for comprehensive workshop manuals covering all systems.
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Device Viewing:
Viewable on various devices, including many phones and e-readers like the Amazon Kindle.
📖 Manual Coverage
Systems Covered
Hydraulic System:
Detailed diagnosis, repair, and maintenance of the hydraulic pump, cylinders, valves, hoses, and fluid reservoir.
Electrical System:
Wiring schematics, component identification, troubleshooting for the control system, sensors, actuators, and power distribution.
Mechanical Components:
Coverage of boom extension/retraction mechanisms, outriggers, slewing mechanisms, and lifting components.
Control System:
Operation and troubleshooting of the crane's control panel, joysticks, and safety interlock systems.
Outrigger System:
Operation, maintenance, and repair of hydraulic outriggers, including cylinders, hoses, and control valves.
Slewing Mechanism:
Diagnosis and repair of the turntable bearing, slewing motor, and associated hydraulic components.
Boom System:
Maintenance and repair of boom sections, hydraulic cylinders for boom extension/retraction, and telescoping control systems.
Winch System:
Service and repair procedures for the hoist winch, including drum, cable, brake system, and hydraulic motor.
Cab Controls:
Detailed information on the layout and function of the operator's cab controls, including instrumentation and safety indicators.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication points, fluid checks and changes, filter replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults across all major systems.
Repair:
Detailed instructions for disassembly, component replacement, and reassembly of all major crane components.
Specifications:
Torque specifications for fasteners, hydraulic pressure settings, operational parameters.
Assembly Disassembly:
Detailed step-by-step guides for taking apart and reassembling major crane components for repair or replacement.
Component Testing:
Procedures for testing individual hydraulic components, electrical sensors, and actuators to verify functionality.
Calibration:
Procedures for calibrating critical systems like the Load Moment Indicator (LMI) and outrigger positioning systems.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and skilled owners.
Diagnostic Tools:
Mentions necessary specialized tools and diagnostic equipment for effective troubleshooting and repair.
Illustrations Diagrams:
Richly illustrated with diagrams and detailed illustrations to visually guide users through repair processes.
📊 Manual Specifications
File Format
Format Details:
PDF, viewable on PC, Mac, and various mobile devices; requires Adobe PDF Reader.
Print Quality
Printability:
Printable by page, allowing for clean, specific sections to be printed without damaging an original document.
Binding Type
Binding:
Not applicable (digital PDF format).
Paper Type
Paper Type:
Not applicable (digital PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not explicitly detailed in product information, but likely a diesel engine powering the hydraulic system and chassis. Specific engine model and specifications would be found within the manual.
Performance
Performance Metrics:
Not detailed in product description. The manual will contain performance specifications related to the crane's lifting capacity and hydraulic system output.
Fuel System
Fuel Type:
Likely Diesel. Specific fuel system components and maintenance procedures would be detailed within the manual.
Engine Type
Carrier Engine Type:
While not explicitly stated in the product description, the carrier is typically powered by a diesel engine. The specific engine model (e.g., Mitsubishi, Hino, or other) and its specifications would be found within the manual.
🔧 Transmission
Standard
Transmission Type:
Likely a hydrostatic or powershift transmission for the carrier, coupled with hydraulic motor drives for crane functions. Specifics are within the manual.
Optional
Optional Features:
Not specified in product description; manual would detail available options or variations.
Features
Transmission Features:
Details on gear selection, torque converter operation (if applicable), and maintenance of transmission fluids and filters would be included.
📐 Dimensions
Exterior
Overall Dimensions:
Specific dimensions (length, width, height) are not provided in the product description but are crucial technical data found within the manual for transport and operational planning.
Weights
Operating Weight:
Manual would contain operating weight and axle load specifications vital for safe operation and transportation.
🛡️ Safety Features
Ratings
Safety Standards:
The manual would detail compliance with relevant industry safety standards (e.g., ANSI, OSHA) and operator safety protocols.
Active Features
Safety Systems:
Information on load moment indicators (LMI), overload protection systems, emergency stop functions, and outrigger interlocks.
Passive Features
Operator Protection:
Details on operator cab safety features and any specific structural safety considerations would be covered.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable for this type of heavy machinery; focus is on operational control and safety technology.
Driver Assistance
Operator Assistance:
Advanced control systems, load monitoring, and diagnostics that assist the operator in safe and efficient operation.
Connectivity
Diagnostic Ports:
Details on diagnostic ports and communication protocols used for accessing crane operational data and fault codes.
🔧 Maintenance
Service Intervals
General Maintenance:
The manual provides detailed schedules for daily, weekly, monthly, and annual inspections and maintenance tasks.
Fluid Specifications
Hydraulic Fluid:
Specifies the type, viscosity, and quality of hydraulic fluid required, as well as recommended change intervals and filter part numbers.
Engine Oil:
If applicable to the carrier, the manual would specify engine oil grade, capacity, and change intervals.
Grease Specifications:
Details on recommended greases for various lubrication points (e.g., boom sections, turntable bearing).
Transmission Fluid:
Specifications for transmission fluid type and change intervals for the carrier's transmission.
Lubricant Recommendations:
Detailed recommendations for all lubrication points, including types of grease and oils, and their specific application areas.
Known Issues
Common Wear Items:
The manual implicitly addresses common wear items through its detailed repair procedures and part replacement guidelines, such as hydraulic seals, hoses, and boom rollers.
Preventative Maintenance
Inspection Checklist:
Likely includes comprehensive checklists for pre-operation and periodic inspections to prevent failures.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Furukawa is a recognized manufacturer of construction and industrial equipment, known for its specialized machinery. Specifics of the URW series' development are within the manual.
Model Evolution
Model Lineage:
The URW series typically represents Furukawa's compact and mid-size hydraulic truck cranes, known for their maneuverability and versatility. Manual covers specific generations of URW295CUR/CAR.
Production
Production Details:
Specific production years and manufacturing locations are not in the description, but the manual would be specific to certain production runs.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards are mentioned in the product description, but the reliability and performance of Furukawa equipment are generally recognized in the industry.
Ratings
Performance Ratings:
The manual would contain performance data and specifications used for rating the crane's capabilities.
Certifications
Manufacturing Certifications:
Details on certifications relevant to the crane's design and manufacturing would be present in official documentation, likely referenced or implied in the workshop manual.
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