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GILERA GP800 Parts Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007-2012 (Estimated, based on common production runs for this model) Vehicle Type: Maxi-scooter Engine Type: V-twin, Four-stroke Codes Vin Decoder Note: VIN decoding specific to Gilera models should be cross-referenced with official Gilera documentation if available. 👋 Introduction Market Position Vehicle Segment: Performance maxi-scooter, positioned as a capable and stylish urban and touring commuter. Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT (during its production era). Key Features Engine Performance: Strong V-twin engine offering substantial power and torque for its class. Handling Dynamics: Sportbike-inspired chassis and suspension tuning for agile handling. Design And Ergonomics: Aerodynamic styling and comfortable rider ergonomics for longer journeys. Manual Utility Cost Saving Potential: Enables owners to identify and order parts independently, potentially saving on dealership markups and labor for part identification. Diy Enablement: Empowers DIY enthusiasts with the necessary documentation to undertake repairs and part replacements accurately. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive part identification and numbering for the entire Gilera GP800 maxi-scooter, from front to back. Page Count Estimated Page Count: Variable (PDF format often allows for dynamic content; typical comprehensive parts manuals range from 150-500+ pages depending on detail) Manual Type Manual Category: Parts Manual / Parts Catalog Language Language: Likely English (Standard for most international parts manuals, but confirmation may be needed for specific distributions). Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine components (crankcase, crankshaft, piston rings, cylinder head, camshaft, carburetor, alternator), clutch, transmission components. Chassis And Frame: Frame, front brake caliper, front brake master cylinder, etc. Electrical And Fuel: Battery, cable switch, alternator, air cleaner, air suction valve, carburetor assembly, carburetor components, EVAP canister. Body And Ancillaries: Caution label, alternator cover. Procedures Included Part Identification: Identification of all individual parts and assemblies with corresponding part numbers. Assembly Diagrams: Detailed exploded view diagrams illustrating the assembly of various sub-systems. Ordering Parts: Facilitates accurate ordering of replacement parts for repairs and maintenance. Technical Depth Depth Of Detail: Provides depth illustrations and technical information for parts sourcing and understanding component relationships. Diagnostic Assistance: Indirectly aids diagnostics by identifying specific components and their interconnections. Rebuild Assistance: Essential for precise reassembly during engine or component rebuilds. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically searchable text within the PDF for part names or numbers, enhancing usability. Print Quality Illustration Clarity: High quality, with clear diagrams and technical specifications, suitable for printing. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 799 cc (Cubic Centimeters) Engine Configuration: 75-degree V-twin Bore X Stroke: 88 mm x 66 mm (Approximate, often found in service manuals) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 75 HP (55 kW) @ 7,750 rpm Torque: Approximately 77 Nm (57 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic Ignition Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Specification: Refer to manual for exact specification (typically SAE 10W-40 or 15W-50 motorcycle specific oil meeting API SG or higher, JASO MA/MA2). Oil Capacity: Refer to manual for exact capacity (typically around 2.0-2.5 liters with filter change). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch. Optional Transmission Options: None (CVT is standard for this model). Features Drive System: Belt drive to rear wheel. Fluid Requirements Transmission Fluid Type: Refer to manual; CVT systems typically do not use a separate transmission fluid like manual gearboxes. The engine oil lubricates the CVT components. 📐 Dimensions Exterior Overall Length: Approx. 2,235 mm (88.0 in) Overall Width: Approx. 780 mm (30.7 in) Overall Height: Approx. 1,460 mm (57.5 in) Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 232 kg (511.5 lbs) Gross Vehicle Weight Rating: Refer to manual for specific GVWR. Cargo Underseat Storage: Significant storage capacity typical of maxi-scooters, suitable for helmets and luggage. 🛡️ Safety Features Ratings Crash Test Data: Not typically available for motorcycles/scooters in the same manner as cars. Safety is primarily determined by design, braking, and handling. Active Features Braking System Front: Dual 300 mm discs with 3-piston calipers (often with ABS option). Braking System Rear: 280 mm disc with 2-piston caliper (often with ABS option). ABS: Available as an optional feature on some models. Passive Features Lighting: Dual headlights, LED taillight. Frame Construction: Steel frame providing rigidity and stability. 💡 Technology Features Infotainment Dashboard Display: Digital and analog instrument cluster providing speed, RPM, fuel level, engine temperature, clock, and trip meters. Driver Assistance ABS: Optional Anti-lock Braking System for enhanced safety. Connectivity Charging Port: Typically includes a 12V power outlet for charging electronic devices. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically...
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GILERA GP800 Parts Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Model Year:
2007-2012 (Estimated, based on common production runs for this model)
Vehicle Type:
Maxi-scooter
Engine Type:
V-twin, Four-stroke
Codes
Vin Decoder Note:
VIN decoding specific to Gilera models should be cross-referenced with official Gilera documentation if available.
👋 Introduction
Market Position
Vehicle Segment:
Performance maxi-scooter, positioned as a capable and stylish urban and touring commuter.
Competitive Analysis
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT (during its production era).
Key Features
Engine Performance:
Strong V-twin engine offering substantial power and torque for its class.
Handling Dynamics:
Sportbike-inspired chassis and suspension tuning for agile handling.
Design And Ergonomics:
Aerodynamic styling and comfortable rider ergonomics for longer journeys.
Manual Utility
Cost Saving Potential:
Enables owners to identify and order parts independently, potentially saving on dealership markups and labor for part identification.
Diy Enablement:
Empowers DIY enthusiasts with the necessary documentation to undertake repairs and part replacements accurately.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive part identification and numbering for the entire Gilera GP800 maxi-scooter, from front to back.
Page Count
Estimated Page Count:
Variable (PDF format often allows for dynamic content; typical comprehensive parts manuals range from 150-500+ pages depending on detail)
Manual Type
Manual Category:
Parts Manual / Parts Catalog
Language
Language:
Likely English (Standard for most international parts manuals, but confirmation may be needed for specific distributions).
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine components (crankcase, crankshaft, piston rings, cylinder head, camshaft, carburetor, alternator), clutch, transmission components.
Chassis And Frame:
Frame, front brake caliper, front brake master cylinder, etc.
Electrical And Fuel:
Battery, cable switch, alternator, air cleaner, air suction valve, carburetor assembly, carburetor components, EVAP canister.
Body And Ancillaries:
Caution label, alternator cover.
Procedures Included
Part Identification:
Identification of all individual parts and assemblies with corresponding part numbers.
Assembly Diagrams:
Detailed exploded view diagrams illustrating the assembly of various sub-systems.
Ordering Parts:
Facilitates accurate ordering of replacement parts for repairs and maintenance.
Technical Depth
Depth Of Detail:
Provides depth illustrations and technical information for parts sourcing and understanding component relationships.
Diagnostic Assistance:
Indirectly aids diagnostics by identifying specific components and their interconnections.
Rebuild Assistance:
Essential for precise reassembly during engine or component rebuilds.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Typically searchable text within the PDF for part names or numbers, enhancing usability.
Print Quality
Illustration Clarity:
High quality, with clear diagrams and technical specifications, suitable for printing.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
799 cc (Cubic Centimeters)
Engine Configuration:
75-degree V-twin
Bore X Stroke:
88 mm x 66 mm (Approximate, often found in service manuals)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 75 HP (55 kW) @ 7,750 rpm
Torque:
Approximately 77 Nm (57 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Specification:
Refer to manual for exact specification (typically SAE 10W-40 or 15W-50 motorcycle specific oil meeting API SG or higher, JASO MA/MA2).
Oil Capacity:
Refer to manual for exact capacity (typically around 2.0-2.5 liters with filter change).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch.
Optional
Transmission Options:
None (CVT is standard for this model).
Features
Drive System:
Belt drive to rear wheel.
Fluid Requirements
Transmission Fluid Type:
Refer to manual; CVT systems typically do not use a separate transmission fluid like manual gearboxes. The engine oil lubricates the CVT components.
📐 Dimensions
Exterior
Overall Length:
Approx. 2,235 mm (88.0 in)
Overall Width:
Approx. 780 mm (30.7 in)
Overall Height:
Approx. 1,460 mm (57.5 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 232 kg (511.5 lbs)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
Cargo
Underseat Storage:
Significant storage capacity typical of maxi-scooters, suitable for helmets and luggage.
🛡️ Safety Features
Ratings
Crash Test Data:
Not typically available for motorcycles/scooters in the same manner as cars. Safety is primarily determined by design, braking, and handling.
Active Features
Braking System Front:
Dual 300 mm discs with 3-piston calipers (often with ABS option).
Braking System Rear:
280 mm disc with 2-piston caliper (often with ABS option).
ABS:
Available as an optional feature on some models.
Passive Features
Lighting:
Dual headlights, LED taillight.
Frame Construction:
Steel frame providing rigidity and stability.
💡 Technology Features
Infotainment
Dashboard Display:
Digital and analog instrument cluster providing speed, RPM, fuel level, engine temperature, clock, and trip meters.
Driver Assistance
ABS:
Optional Anti-lock Braking System for enhanced safety.
Connectivity
Charging Port:
Typically includes a 12V power outlet for charging electronic devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 5,000-10,000 km or annually.
Air Filter Replacement:
Refer to manual; usually checked at regular intervals and replaced as needed or per mileage.
Spark Plug Replacement:
Refer to manual; typical interval around 10,000-20,000 km.
Belt Drive Inspection Replacement:
Refer to manual; CVT belt inspection and replacement intervals are critical for performance and reliability, often around 20,000-30,000 km.
Fluid Specifications
Brake Fluid Type:
DOT 4 (Refer to manual for confirmation).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (typically 50/50 ratio). Refer to manual for specific Gilera/Piaggio coolant.
Known Issues
Common Wear Items:
CVT belt, tires, brake pads, suspension components due to mileage and riding conditions.
Electrical Components:
As with any complex vehicle, occasional electrical gremlins can occur; this manual is crucial for identifying specific wiring harness components and connectors.
📚 Vehicle History
Brand Heritage
Gilera History:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for its performance-oriented motorcycles and scooters.
Model Evolution
Gp800 Development:
Developed by Piaggio Group (which owns Gilera) as a flagship maxi-scooter, aiming to combine motorcycle performance with scooter practicality.
Production
Manufacturing Location:
Likely manufactured in Italy.
Production Years:
Produced from approximately 2007 to 2012, though exact end-of-production may vary by market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards are widely publicized for this model, but it was generally well-received for its performance and design in the maxi-scooter segment.
Ratings
Owner Satisfaction:
Owner satisfaction is subjective, but positive reviews often cite the powerful engine and sporty handling. Parts availability and specific maintenance requirements are key considerations.
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