🏷️ Basic Information Identification Make: Gilera Model: Nexus 300ie Vehicle Type: Maxi-scooter Frame Number Prefix: ZAPM356 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Commuters, touring riders, urban mobility enthusiasts seeking performance and comfort. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman, Honda Forza series, BMW C series scooters. Key Features Vehicle Strengths: Sporty handling, powerful engine for its class, comfortable ergonomics, Piaggio Group engineering. Manual Value Proposition Benefit To Owner: Enables owners to perform essential maintenance and repairs, understand vehicle systems, and troubleshoot issues, saving time and money. Benefit To Technician: Provides essential reference for professional workshops, ensuring correct procedures and specifications are followed. Manual Completeness Limitation: Absence of electrical diagrams significantly limits its utility for diagnosing electrical faults or working on the electronic fuel injection (EFI) system's wiring harness and sensors in detail. 📋 Manual Details Coverage Manual Type: Service Manual / Workshop Manual Language: English Format: PDF Download Coverage Areas: Comprehensive mechanical and chassis systems, excludes electrical diagrams Page Count: Estimated 200-300 pages (typical for this class of manual, actual count not specified) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly procedures for the 300cc engine. Fuel System: Injection system components, fuel pump, injectors, throttle body servicing. Cooling System: Radiator, thermostat, water pump, coolant flow and capacity. Exhaust System: Catalytic converter, muffler, and pipe maintenance. Transmission And Drivetrain: CVT (Continuously Variable Transmission) unit, clutch, belt replacement, roller weights. Suspension: Front telescopic forks, rear shock absorber, adjustment procedures. Brakes: Brake calipers, master cylinders, brake lines, fluid replacement, pad and disc servicing. Steering: Handlebar, steering bearings, and related components. Chassis And Frame: Frame inspection, component mounting points, body panel removal and installation. Wheels And Tires: Wheel bearing service, tire fitting and removal, tire pressure specifications. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic procedures for common faults and performance issues. Repair Procedures: Step-by-step instructions for component replacement and repair. Assembly Disassembly: Detailed guides for taking apart and putting back together major vehicle systems. Torque Specifications: Crucial torque values for critical fasteners across all covered systems. Technical Depth Depth: Comprehensive; covers routine maintenance to major component overhauls. Diagnostic Capability: Aids in diagnosing mechanical and fuel system issues, but lacks electrical diagnostics. 📊 Manual Specifications File Characteristics File Format: PDF (Portable Document Format) Print Quality: Digital PDF, quality depends on original scan/creation. Assumed to be good for workshop use. Searchable Text: Likely to be searchable if the PDF was created from a text-based source, or OCR'd. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, EFI Displacement: 278cc Bore X Stroke: 75 mm x 63 mm Compression Ratio: 10.5:1 (Typical for this engine family) Performance Horsepower: Approximately 22.4 HP (16.7 kW) at 7500 RPM Torque: Approximately 23.2 Nm (17.1 lb-ft) at 6000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant) Oil Capacity: Approximately 1.2 liters (1.3 US qt) with filter change 🔧 Transmission Drive Type Transmission Type: Automatic CVT (Continuously Variable Transmission) Final Drive: Automatic transmission with centrifugal clutch and V-belt drive Features Clutch Type: Dry centrifugal automatic clutch Transmission Fluid: N/A (Sealed unit, no fluid change typically required for CVT variator/belt system) 📐 Dimensions Exterior Length: Approx. 2150 mm (84.6 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1400 mm (55.1 in) Wheelbase: Approx. 1525 mm (60.0 in) Weights Dry Weight: Approx. 170 kg (375 lbs) Gross Vehicle Weight Rating: Approx. 360 kg (794 lbs) Capacities Fuel Tank Capacity: 15 liters (3.9 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles and scooters are not typically rated by NCAP or NHTSA in the same manner as cars). Active Features Braking System: Front: Dual disc brakes, Rear: Single disc brake. Likely features ABS (Anti-lock Braking System) as an option or standard on certain models. Passive Features Lighting: Halogen headlights, LED taillights/indicators (model dependent). Chassis Design: Steel double cradle frame for stability. 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, fuel gauge, odometer, trip computer, warning lights. Driver Assistance ABS: Available as an option or standard on some versions (Bosch ABS unit). Connectivity Charging Port: Likely equipped with a 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or annually, whichever comes first. Air Filter Replacement: Every 10,000 km (6,000 miles) or as needed based on conditions. Spark Plug Replacement: Every 10,000 km (6,000 miles) or annually. Cvt Belt Inspection: Inspect every 10,000 km (6,000 miles), replace as needed (typically 20,000-30,000 km depending on usage). Valve Clearance Check: Every 10,000 km (6,000 miles) or bi-annually. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze coolant (50%...