🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Model Years Covered: 2005-2006 👋 Introduction Market Position Vehicle Type: Maxi-scooter Brand Positioning: Gilera, a Piaggio Group brand, is known for performance-oriented scooters and motorcycles. Competitive Analysis Competitors 2005 2006: Yamaha TMAX 500, Suzuki Burgman 650, Honda Silver Wing 600, Aprilia Atlantic 500. Key Features Vehicle Design Philosophy: The Nexus 500 was positioned as a sporty, agile maxi-scooter with motorcycle-like handling and performance. Key Features Manual Benefit To Owner: Empowers owners and technicians to perform comprehensive maintenance, diagnostics, and repairs, reducing reliance on specialized workshops. Content Organization: Features a numbered table of contents for quick information retrieval and utilizes bold figure numbers to link illustrations with instructions. 📋 Manual Details Coverage Areas Primary Focus: Full Service and Repair Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'very detailed' and 'comprehensive') Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed repair, maintenance, and rebuilding procedures for the 500cc engine. Transmission: Covers maintenance, repair, and diagnostics for the transmission system. Electrical System: Comprehensive coverage including detailed wiring diagrams, troubleshooting, and electrical service procedures. Chassis And Suspension: Includes procedures for suspension, steering, and chassis components. Brakes: Detailed information on brake system maintenance and repair. Fuel System: Covers fuel delivery, injection (if applicable), and related components. Cooling System: Maintenance and repair procedures for the engine's cooling system. Exhaust System: Information on exhaust system components and service. Bodywork And Trim: Procedures for body panels, trim, and related components. Procedures Included Routine Maintenance: Covers all routine maintenance tasks as per service schedules. Troubleshooting: Extensive troubleshooting guides for common and complex issues, including electrical diagnostics. Engine Rebuild: Detailed step-by-step instructions for engine rebuilding and overhaul. Component Replacement: Guidance on replacing all major and minor vehicle components. Diagnostics: In-depth diagnostic procedures for all vehicle systems. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Detail Level: Detailed sub-steps, notes, cautions, and warnings provided for each procedure. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Requirements Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 493 cc (approx.) Bore X Stroke: Typically around 94 mm x 71 mm (specifics to be confirmed in manual) Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves Performance Horsepower Output: Around 33-35 HP (Specific dyno figures may vary, manual will provide official specs) Torque Output: Around 40-45 Nm (Specific figures to be confirmed in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or similar ECU likely Ignition System: Digital electronic ignition Lubrication System Oil Type: Full Synthetic SAE 5W-40 or 10W-40 (Specific Gilera recommendation in manual) Oil Capacity: Approx. 1.5 - 1.7 liters (check manual for precise capacity and filter change amount) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Options: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approximately 2170 mm (specifics in manual) Width: Approximately 780 mm (specifics in manual) Height: Approximately 1450 mm (specifics in manual) Wheelbase: Approximately 1505 mm (specifics in manual) Weights Dry Weight: Around 185-190 kg (specifics in manual) Gross Vehicle Weight Rating: Not explicitly stated, but implies capacity for rider and cargo. Tires Front Tire Size: 120/70-15 (Typical, verify in manual) Rear Tire Size: 160/60-15 (Typical, verify in manual) Wheels Wheel Type: Alloy 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter safety is assessed differently than cars, but chassis integrity and braking performance are key) Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. ABS may have been an option on some models, verify for 2005-2006. Passive Features Lighting: Dual headlights, LED taillight (typical for the era). 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display for speed, RPM, fuel level, engine temperature, clock, odometer, trip meter. Indicator lights for turn signals, high beam, oil pressure, etc. Driver Assistance ABS Availability: ABS was an optional feature for some models in this range. Manual will clarify if ABS is covered and its operation. Connectivity Charging Port: Likely features a 12V auxiliary power outlet for charging devices (verify in manual). 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km or annually (verify specific interval in manual) Air Filter Check: Every 6,000 km (clean/replace as needed, verify in manual) Spark Plug Replacement: Every 12,000 km (verify in manual) Valve Clearance Check: Every 12,000 km or 24,000 km (verify in manual) Fluid Specifications Coolant Type: Ethylene glycol based coolant (e.g., Piaggio Coolant or equivalent, verify in manual) Brake Fluid Type: DOT 4 (verify in manual...