🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Model Years Covered: 2005-2006 Product Type: Repair Service Manual Delivery Method: Instant Download 👋 Introduction Market Position Market Segment: Maxi-scooter segment, offering a blend of comfort, performance, and practicality for urban commuting and touring. Competitive Analysis Key Competitors: Other 500cc class maxi-scooters from manufacturers like Yamaha (TMAX), Suzuki (Burgman), and Piaggio/Vespa. Key Features Vehicle Highlights: Powerful 500cc engine, comfortable riding position, ample under-seat storage, advanced braking systems, and aerodynamic fairings. Manual Usefulness Manual Value Proposition: Provides factory-level repair and maintenance data, enabling owners and technicians to perform accurate diagnostics and repairs, maximizing vehicle longevity and performance. Manual Advantage Digital Delivery Benefit: Instant download provides immediate access to critical information, allowing for prompt repairs and reducing downtime. 📋 Manual Details Coverage Areas Primary Coverage: Gilera Nexus 500 (2005-2006 models) Target Audience: Professional Technicians, DIY Mechanics Page Count Page Count Estimate: Varies by specific factory publication, typically 300-500 pages for comprehensive service manuals. Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF File Characteristics: Full Printable, Zoom IN/OUT Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, and repair for all internal components (pistons, rings, valves, crankshaft, camshafts, cylinder head, etc.). Engine Management: Fuel injection system (throttle body, injectors, fuel pump), ignition system, sensors, ECU operation, and diagnostic procedures. Transmission: Automatic transmission (CVT) operation, disassembly, assembly, maintenance, and troubleshooting. Drivetrain: Final drive unit (gears, bearings), maintenance, and inspection. Suspension: Front fork (telescopic, hydraulic), rear shock absorber, linkages, bearings, maintenance, and overhaul. Brakes: Front and rear hydraulic disc brake systems, caliper service, master cylinder, brake lines, bleeding procedures, and component specifications. Electrical System: Wiring diagrams, lighting system, battery, starter, charging system (alternator/stator, rectifier/regulator), fuses, relays, and switchgear. Fuel System: Fuel tank, fuel lines, fuel pump, fuel filter, fuel injection system components. Cooling System: Radiator, cooling fan, thermostat, coolant hoses, coolant specifications. Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable), mounting hardware. Bodywork And Chassis: Frame inspection, fairings, body panels, seat, handlebars, controls, instrument cluster, and associated fasteners. Wheels And Tires: Wheel bearing maintenance, tire inspection and replacement, recommended tire pressures. Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, fluid checks and top-offs, lubrication points, battery maintenance. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common mechanical and electrical issues. Disassembly: Step-by-step instructions for removing and separating components for repair or replacement. Assembly: Step-by-step instructions for reassembling components, including torque specifications. Cleaning: Instructions for cleaning components during disassembly and reassembly. Reinstallation: Procedures for reinstalling repaired or replaced components, including any necessary adjustments. Special Tools: Identification of any specialized tools or equipment required for specific repair procedures. Technical Depth Depth Of Coverage: Comprehensive, covering fundamental maintenance to complete engine and component rebuilds. Includes detailed technical specifications and diagnostic information. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC Displacement: 492.7 cc Bore X Stroke: 93.0 mm x 73.0 mm Compression Ratio: 10.5:1 Power Output: Approximately 32-35 HP (23.5-25.7 kW) at 6,500 RPM (exact figures may vary slightly by market and specific tune). Torque Output: Approximately 45-47 Nm (33-35 lb-ft) at 5,000 RPM (exact figures may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 15 Liters (3.96 US gallons) Cooling System Cooling Method: Liquid Cooling Lubrication Oil Type Specification: API SG or higher, SAE 10W-40 semi-synthetic or synthetic motorcycle oil recommended. Consult manual for exact specification and capacity. 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmission: N/A Features Transmission Features: Automatic clutch and variator for seamless acceleration and gear ratio changes. Fluid Requirements Transmission Fluid Type: Consult manual for specific CVT fluid type and capacity. Typically a specialized automatic transmission fluid (ATF) or CVT fluid is required. 📐 Dimensions Exterior Length: Approximately 2,160 mm (85.0 in) Width: Approximately 790 mm (31.1 in) Height: Approximately 1,380 mm (54.3 in) Wheelbase: Approximately 1,570 mm (61.8 in) Weights Dry Weight: Approximately 190 kg (418.9 lbs) Gross Vehicle Weight Rating: Consult manual for specific GVWR. 🛡️ Safety Features Ratings Safety Ratings: No specific crash test ratings typically available for this vehicle class; safety is based on design and component integrity. Active Features Braking System: Dual hydraulic disc brakes front, single hydraulic disc brake rear. May feature linked braking or ABS on some models/markets. Lighting: Halogen headlights, LED tail light, integrated turn signals. Passive Features Chassis Design: Steel frame designed for stability and rider protection. Rider Protection: Fairings designed to offer wind protection and deflect road debris. 💡...