🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Year: 2006 👋 Introduction Market Position Positioning: The Gilera Nexus 500 was positioned as a premium, high-performance maxi-scooter, blending sport-scooter agility with touring comfort and substantial power. Competitive Analysis Competitors: Competed with other high-displacement maxi-scooters from brands like Yamaha (TMAX series), Suzuki (Burgman series), and Aprilia (Atlantic series) in the premium segment. Key Features Features: Powerful single-cylinder engine, sophisticated chassis dynamics, ample storage, comfortable ergonomics, and premium build quality. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, diagnostic, and maintenance information. Page Count Page Count: 407 Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems: Engine, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Electrical System, Bodywork, Pre-Delivery Checks, Maintenance, Troubleshooting. Procedures Included Procedures: Routine maintenance, diagnostics, repair procedures, component removal and installation, electrical system troubleshooting, wiring diagrams, special tool usage, pre-delivery inspection and setup. Technical Depth Depth: Professional-level diagnostic, repair, and maintenance information for technicians. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Print Quality: High-resolution, designed for clarity of diagrams and text. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Valvetrain: SOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 34 HP (25 kW) at 6,750 rpm (Actual figures may vary slightly based on region and specific tuning) Torque: Approx. 43 Nm (31.7 lb-ft) at 5,500 rpm (Actual figures may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for exact specifications). Oil Capacity: Approx. 1.6 liters (1.7 US qt) with filter change. 🔧 Transmission Standard Transmission Type: Automatic, CVT (Continuously Variable Transmission) Features Clutch: Automatic centrifugal clutch Final Drive: Belt drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2150 mm (84.6 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1430 mm (56.3 in) (seat height) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 205 kg (452 lbs) (with all fluids) Capacity Fuel Tank Capacity: 15 Liters (3.96 US gal) Chassis Wheelbase: Approx. 1530 mm (60.2 in) 🛡️ Safety Features Ratings Safety Standards: Designed to meet European safety standards for motorcycles and scooters. Active Features Braking System: Dual front disc brakes with four-piston calipers, single rear disc brake. Optional ABS (Anti-lock Braking System) may be available depending on market and specific trim. Lighting: Halogen headlights, LED taillight and indicators. Passive Features Chassis Construction: Steel frame with integrated passenger grab handles and robust bodywork. Security: Immobilizer system may be standard or optional. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, digital multi-function display showing fuel level, coolant temperature, trip meter, clock, etc. Driver Assistance ABS: Optional ABS available on some models, significantly enhancing braking safety. Connectivity Lighting System: Integrated lighting systems, including hazard light function, likely with standard bulb technology but LED elements for taillights/indicators. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km (3,000 miles) or annually. Refer to manual for precise intervals. Air Filter Check: Inspect every 5,000 km (3,000 miles), replace as needed. Spark Plug Replacement: Typically at 10,000 km (6,000 miles) or as per manual recommendations. Belt Replacement: CVT belt inspection and replacement at recommended intervals (e.g., 15,000-20,000 km / 9,000-12,000 miles), subject to condition. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze mixture, 50% water, 50% coolant concentrate (refer to manual for specific type). Brake Fluid Type: DOT 4 brake fluid. Gear Oil Type: API GL-4 or GL-5 gear oil (viscosity grade as specified in manual, likely 80W-90). Known Issues Common Wear Items: CVT belt wear, variator rollers, suspension bushings, brake pad wear, voltage regulator failure (common on many scooters of this era). Common Issues Potential Problems: Fuel pump issues, electrical connector corrosion, coolant leaks due to aged hoses or seals. Regular checks are crucial. 📚 Vehicle History Brand Heritage Heritage: Gilera is an Italian manufacturer with a long history in motorcycling, known for its sporty and performance-oriented scooters and motorcycles. Model Evolution Genesis: The Nexus 500 was a flagship model for Gilera, designed to offer a blend of the practicality of a scooter with the performance and handling characteristics of a motorcycle. It was part of a generation of larger displacement maxi-scooters. Production Production Period: The Nexus 500 was produced in various iterations, with the 2006 model representing a specific update or variant within its production run (typically from mid-2000s to late 2000s). 🏆 Awards & Recognition Recognitions Industry Reputation: The Gilera Nexus 500 was generally well-regarded for its performance and handling,...