Harley Davidson Touring models FLHR FLHT 2009 Repair Service Manual
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The 2009 Touring models, including the FLHR (Road King), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), and their respective CVO variants, represent the pinnacle of American motorcycle touring. Engineered for long-distance comfort and performance, these models feature the robust Twin Cam 96 (1584cc) V-Twin engine, paired with a 6-speed Cruise Drive transmission. Known for their iconic styling, comfortable ergonomics, and extensive touring amenities such as fairings and ample storage, these motorcycles are designed to provide an unparalleled riding experience on the open road, embodying a rich heritage and commitment to quality. This comprehensive factory service manual is your essential guide to maintaining, diagnosing, and repairing your 2009 Touring motorcycle. Covering approximately 800-1000+ pages, it delves into every critical system, including the engine, transmission, drivetrain, chassis, suspension, braking, and electrical systems. You will find detailed procedures for routine maintenance, step-by-step repair instructions, troubleshooting guides, diagnostic procedures, and technical specifications, all supported by clear diagrams and exploded views. This manual is meticulously crafted to empower owners, mechanics, and technicians in ensuring the optimal performance, reliability, and safety of their Touring motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Models Year: 2009 Specific Models Covered: FLHR (Road King), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHTCU I (Ultra Classic Electra Glide EFI), FLHTCUSE4 (CVO Ultra Classic Electra Glide), FLHX (Street Glide), FLHRC (Road King Classic), FLHRSE4 (CVO Road King) Codes Model Codes: FLHR, FLHT, FLHTC, FLHTCU, FLHTCU I, FLHTCUSE4, FLHX, FLHRC, FLHRSE4 👋 Introduction Market Position Market Position: Harley-Davidson Touring models are premium, large-displacement motorcycles designed for long-distance riding and comfort. They represent a significant segment of the cruiser and touring market, appealing to riders who prioritize comfort, heritage, and touring capability. Competitive Analysis Key Competitors: Indian Motorcycle Roadmaster/Chieftain, Honda Gold Wing, BMW R1200RT/K1600GTL, Kawasaki Vulcan Voyager, Victory Vision Tour. Key Features Vehicle Key Features: Comfortable ergonomics, large fairings for weather protection, ample storage (saddlebags, optional Tour-Pak), powerful V-twin engines, classic Harley-Davidson styling, and a wide range of customization options. Manual Value Proposition Manual Value Proposition: This comprehensive service manual provides the essential technical information for owners and technicians to maintain, diagnose, and repair their 2009 Harley-Davidson Touring motorcycles, ensuring optimal performance, longevity, and safety. 📋 Manual Details Coverage Areas Primary Coverage Areas: Comprehensive repair, service, maintenance, troubleshooting, and diagnostics for 2009 Harley-Davidson Touring models. Page Count Estimated Page Count: ~800-1000+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Twin Cam 96 (1584cc) V-Twin engine, fuel injection (EFI), ignition system, lubrication system, cooling system (air-cooled), exhaust system. Transmission Drivetrain Systems: 6-speed Cruise Drive transmission, primary drive, clutch system, final drive (belt drive). Chassis Suspension Systems: Frame, front suspension (forks), rear suspension (shock absorbers), wheel bearing specifications, steering system. Braking Systems: Hydraulic disc brakes (front and rear), ABS system (if equipped), brake fluid specifications, caliper and master cylinder servicing. Electrical Systems: Battery, charging system (alternator, regulator/rectifier), starter system, lighting system (headlamp, tail lamp, turn signals), ignition switch, electrical diagnostics, wiring diagrams, fuses, relays, diagnostic trouble codes (DTCs). Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, EVAP system. Bodywork And Accessories: Fairings, saddlebags, tour-pak, seats, handlebars, fenders, instrumentation, trim. Procedures Included Maintenance Procedures: Routine maintenance checks, oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, drive belt inspection and adjustment, battery maintenance. Diagnostic Procedures: Troubleshooting guides for common issues, symptom-based diagnostics, electrical system diagnostics, engine performance diagnostics, DTC interpretation. Repair Procedures: Engine overhaul, transmission rebuild, clutch replacement, brake system repair, suspension servicing, electrical component replacement, bodywork repair. Assembly Disassembly: Step-by-step instructions for disassembling and reassembling major vehicle components and systems. Technical Depth Technical Depth: Advanced diagnostics, complete engine and transmission rebuilding, electrical system troubleshooting, suspension and chassis adjustments, detailed torque specifications, exploded views of components. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable quality with clear diagrams and illustrations. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Searchability Searchability: Searchable text allows for quick access to specific information. Illustrations Illustrations Type: Step-by-step instructions, detailed diagrams, exploded views, troubleshooting flowcharts. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Displacement: 96 cu in (1584 cc) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 9.2:1 Performance Horsepower Approximate: Approx. 75-80 HP (varies slightly by model/tuning) Torque Approximate: Approx. 90-95 lb-ft @ 3000-3500 RPM Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, 91 octane (R+M)/2 or higher recommended Ignition System Ignition Type: High-intensity discharge, solid-state, dual-fire Lubrication System Oil Type Recommended: Harley-Davidson SYN3 Synthetic SAE 20W-50 or equivalent motorcycle-specific oil....
The 2009 Touring models, including the FLHR (Road King), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), and their respective CVO variants, represent the pinnacle of American motorcycle touring. Engineered for long-distance comfort and performance, these models feature the robust Twin Cam 96 (1584cc) V-Twin engine, paired with a 6-speed Cruise Drive transmission. Known for their iconic styling, comfortable ergonomics, and extensive touring amenities such as fairings and ample storage, these motorcycles are designed to provide an unparalleled riding experience on the open road, embodying a rich heritage and commitment to quality.
This comprehensive factory service manual is your essential guide to maintaining, diagnosing, and repairing your 2009 Touring motorcycle. Covering approximately 800-1000+ pages, it delves into every critical system, including the engine, transmission, drivetrain, chassis, suspension, braking, and electrical systems. You will find detailed procedures for routine maintenance, step-by-step repair instructions, troubleshooting guides, diagnostic procedures, and technical specifications, all supported by clear diagrams and exploded views. This manual is meticulously crafted to empower owners, mechanics, and technicians in ensuring the optimal performance, reliability, and safety of their Touring motorcycle.
FLHR, FLHT, FLHTC, FLHTCU, FLHTCU I, FLHTCUSE4, FLHX, FLHRC, FLHRSE4
👋 Introduction
Market Position
Market Position:
Harley-Davidson Touring models are premium, large-displacement motorcycles designed for long-distance riding and comfort. They represent a significant segment of the cruiser and touring market, appealing to riders who prioritize comfort, heritage, and touring capability.
Competitive Analysis
Key Competitors:
Indian Motorcycle Roadmaster/Chieftain, Honda Gold Wing, BMW R1200RT/K1600GTL, Kawasaki Vulcan Voyager, Victory Vision Tour.
Key Features
Vehicle Key Features:
Comfortable ergonomics, large fairings for weather protection, ample storage (saddlebags, optional Tour-Pak), powerful V-twin engines, classic Harley-Davidson styling, and a wide range of customization options.
Manual Value Proposition
Manual Value Proposition:
This comprehensive service manual provides the essential technical information for owners and technicians to maintain, diagnose, and repair their 2009 Harley-Davidson Touring motorcycles, ensuring optimal performance, longevity, and safety.
📋 Manual Details
Coverage Areas
Primary Coverage Areas:
Comprehensive repair, service, maintenance, troubleshooting, and diagnostics for 2009 Harley-Davidson Touring models.
Routine maintenance checks, oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, drive belt inspection and adjustment, battery maintenance.
Diagnostic Procedures:
Troubleshooting guides for common issues, symptom-based diagnostics, electrical system diagnostics, engine performance diagnostics, DTC interpretation.
N/A (Motorcycle safety is assessed through specific testing and industry standards, not typically assigned overall ratings like cars).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) - Optional on some models, powerful braking system, stable chassis dynamics.
Passive Features
Passive Safety Features:
Integrated lighting, hand guards (on some models), robust frame construction, rider positioning for control.
💡 Technology Features
Infotainment
Infotainment System Type:
Harley-Davidson Advanced Audio System (on equipped models). Features include AM/FM radio, CB/PA integration (optional), auxiliary input, CD player (optional on some models).
Speaker Configuration:
Typically dual front speakers integrated into fairing lowers, and dual rear speakers integrated into the saddlebags or tour-pak.
Driver Assistance
Driver Assistance Features:
Cruise control (standard on most touring models), ABS (optional).
Connectivity
Connectivity Features:
Auxiliary input for portable music players.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for oil changes and basic checks. More comprehensive checks and fluid changes are recommended at higher intervals (e.g., 10,000, 20,000 miles).
DOT 4 or DOT 5.1 (refer to specific model documentation; DOT 5 silicone fluid is not recommended for ABS systems unless specified).
Coolant Type:
Not applicable (air-cooled engine)
Known Issues
Common Issues 2009 Touring:
Potential for exhaust header pipe leaks (especially at cylinder head), starter clutch wear, fuel injector seal issues, occasional electrical gremlins, rear main seal leaks (though less common on 2009 compared to earlier models).
Maintenance Recommendations For Known Issues:
Regularly check for exhaust leaks, inspect starter operation, ensure fuel system integrity, keep electrical connections clean and tight, monitor for oil leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and a strong community culture. The brand is synonymous with freedom, individuality, and the open road.
Model Evolution
Touring Model Evolution:
Harley-Davidson has a long history of producing touring motorcycles, dating back to models like the Duo-Glide and Electra Glide. The 2009 models represent a significant evolution, featuring the Twin Cam engine, Cruise Drive transmission, and advancements in comfort and technology, building upon decades of development.
Production
Production Years For Twin Cam 96:
The Twin Cam 88 was introduced in 1999, with the Twin Cam 96 (1584cc) beginning production in 2007 and continuing through many subsequent years, including the 2009 model year.
🏆 Awards & Recognition
Recognitions
Brand Recognitions:
Harley-Davidson consistently ranks high in brand loyalty and customer satisfaction within the motorcycle industry. The brand is often recognized for its heritage and lifestyle appeal.
Ratings
Model Ratings:
While specific ratings vary, Harley-Davidson Touring models are generally well-regarded for comfort, power, and touring capability by motorcycle publications and owners.
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